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 (DIR) Return to: Machine Tools, Machining, and Toolmaking
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       #Post#: 62424--------------------------------------------------
       Re: "Machinist thread" (please join in) I'm Considerin
       g Precision Matthews Vertical Mill & "blondihacks"
        machinist video
       By: MasonvilleEngines Date: April 4, 2024, 8:41 am
       ---------------------------------------------------------
       Just saw that the 3 axis adds 700 bucks, but yolo. Not sure what
       you are starting with but consider having a nice vice and
       clamping set is a must. Drill chuck, collets also plus tooling.
       It adds up, I cried every payment now I am done paying for it I
       enjoy the hobby time it provides.
       #Post#: 62427--------------------------------------------------
       Re: "Machinist thread" (please join in) I'm Considerin
       g Precision Matthews Vertical Mill & "blondihacks"
        machinist video
       By: Stoker Date: April 4, 2024, 9:49 am
       ---------------------------------------------------------
       There are soooooo many advantages to having a DRO on your mill,
       that it would be pointless for me to enumerate them.
       However, perhaps the greatest single benefit is that it
       eliminates any need for thought of backlash on your cranks and
       dials, thus simplifies all calculations and movements. The DRO
       only indicates actual table movements, and offers a host of
       other pushbutton calculations to aid in finding positions like
       centering & etc.
       If I recall correctly the purchase price of my aftermarket
       3-axis DRO was something north of $300, and while instillation
       was simple in principle, it really was not all that simple nor
       easy to actually accomplish, and it needs to be accomplished
       with a high degree of precision if it is to work correctly. The
       indicator (encoder) rods are very easily damaged if mishandled,
       or especially if not installed with near perfect linear
       alignment to their axis of movement! They also need to be
       somewhat shrouded for chip protection but still open enough for
       connectivity. Therefore, at the end of the day I truly believe
       that the added cost of having it factory installed may well be a
       better bargain, especially if there is a warranty involved.
       Edit:
       Additionally, a point I should have mentioned above is that
       there is, among the many features available on a DRO, one that
       is especially wonderful, maybe even magical, in that no matter
       what system your machine was built to, and your dials are set
       at, with the push of a button you can work in either Imperial or
       Metric measure with perfect facility!
       #Post#: 62483--------------------------------------------------
       Re: "Machinist thread" (please join in) I'm Considerin
       g Precision Matthews Vertical Mill & "blondihacks"
        machinist video
       By: Bobsmodels Date: April 5, 2024, 7:35 pm
       ---------------------------------------------------------
       I have a bit of a different position on DRO’s.  Yes get one on
       your new mill whatever one you purchase.  It will be a great
       “aid” in your machine work.  You get what you pay for so match
       the quality of the DRO to the machine you purchase, maybe one
       step higher.  Remember the machine you buy is going to move
       around when you cut, how much depends on its rigidity.  Since I
       started in the machining hobby in the mid 70’s,  I have acquired
       5 milling machines that I kept, two with DRO’s, each of these
       five machines act differently when cutting.  The two with DRO’s
       let me cut a whole lot faster, but when you get close to the end
       it’s time to get out accurate measuring devices.  Of course it
       depends what you are making.
       The point is do not assume the DRO is going to make your machine
       any better than it already is.  The DRO is just an “aid” that
       makes cutting and measuring easier, as long as you remember
       which side of the center you are on or which side the cutter the
       zero is set etc.  You still need to acquire all the mill
       machining skills i.e. what your mill does with a climb cut, how
       much of a cut can you take, how to compensate for your vise, if
       you have variable speed ( another worthwhile “aid”) how does it
       affect the cut if changing on the fly, power feed control
       another “aid” that needs understanding, cutting dry or with a
       lubricant, and then add in the with or without the DRO.
       BTW you mentioned the possibility of a lathe, that’s a whole
       different set of  possibilities with a DRO, again an “aid”.  I
       have one with a DRO and can make stuff at least 50% faster as
       long as you pay attention.
       You will enjoy a nice heavy mill compared to Taig you mentioned,
       and after a few projects wonder how you got jobs done without
       it.  You need to pay once and “cry once” or you will pay twice
       and “cry louder”!  I think that has been inferred in the posts.
       Good Luck and enjoy your retirement gifts – be generous to
       yourself.
       Bob
       #Post#: 62486--------------------------------------------------
       Re: "Machinist thread" (please join in) I'm Considerin
       g Precision Matthews Vertical Mill & "blondihacks"
        machinist video
       By: St Paul Steam Date: April 5, 2024, 9:16 pm
       ---------------------------------------------------------
       Thanks Bob & Masonvillengines, Stoker.
       I am not a total novice at machining, just not use to a big
       mill. i am fully aware of the cost of buying nice equipment and
       yes, my wish list for the mill is almost doubled by the add on
       tools. I know its not a cnc mill & that I will need to do all
       the work and layout. A DRO kind of sounds like a GPS,it can get
       you where you wanna go, but don't trust it completely & keep
       your wits about you.I have come to the conclusion that a really
       nice precision mill vise is imperative (dang they're expensive
       though) the mill I'm looking at is large (850lbs) w/base, 1100
       lbs.
       What is a good mill vise for the money ? I know of Kurt &
       Glacern vises, I prefer not to mortgage the house for a vice.
       #Post#: 62487--------------------------------------------------
       Re: "Machinist thread" (please join in) I'm Considerin
       g Precision Matthews Vertical Mill & "blondihacks"
        machinist video
       By: Stoker Date: April 5, 2024, 9:37 pm
       ---------------------------------------------------------
       [quote author=St Paul Steam link=topic=7086.msg62486#msg62486
       date=1712369813]
       Thanks Bob & Masonvillengines, Stoker.
       I am not a total novice at machining, just not use to a big
       mill. i am fully aware of the cost of buying nice equipment and
       yes, my wish list for the mill is almost doubled by the add on
       tools. I know its not a cnc mill & that I will need to do all
       the work and layout. A DRO kind of sounds like a GPS,it can get
       you where you wanna go, but don't trust it completely & keep
       your wits about you.I have come to the conclusion that a really
       nice precision mill vise is imperative (dang they're expensive
       though) the mill I'm looking at is large (850lbs) w/base, 1100
       lbs.
       What is a good mill vise for the money ? I know of Kurt &
       Glacern vises, I prefer not to mortgage the house for a vice.
       [/quote]
       That's a very good way to think of a DRO ... especially the last
       part of that sentence. But with use and familiarity, it will
       work well as a pair of calipers in your machining operations
       too. Not to say it will replace calipers and micrometers at all.
       A vise is your single most important accessory in my
       consideration, but pricing is in direct proportion to size. On
       my little G0704 I have a cheepo Chinese 4" which has served me
       well and I wouldn't want anything bigger on my table. However, I
       did have a bit of work to do on that vise to get it as square
       and parallel as I wanted, but it was only a little work and that
       saved me several hundred over a "name brand" that may have
       needed similar adjustment, though probably not.
       Perhaps recommendations from the company you buy the mill from
       may be worth asking for, and even suggest a discount from them
       on such accessories as a vise.
       #Post#: 62488--------------------------------------------------
       Re: "Machinist thread" (please join in) I'm Considerin
       g Precision Matthews Vertical Mill & "blondihacks"
        machinist video
       By: St Paul Steam Date: April 5, 2024, 10:24 pm
       ---------------------------------------------------------
       [quote author=Stoker link=topic=7086.msg62487#msg62487
       date=1712371050]
       [quote author=St Paul Steam link=topic=7086.msg62486#msg62486
       date=1712369813]
       Thanks Bob & Masonvillengines, Stoker.
       I am not a total novice at machining, just not use to a big
       mill. i am fully aware of the cost of buying nice equipment and
       yes, my wish list for the mill is almost doubled by the add on
       tools. I know its not a cnc mill & that I will need to do all
       the work and layout. A DRO kind of sounds like a GPS,it can get
       you where you wanna go, but don't trust it completely & keep
       your wits about you.I have come to the conclusion that a really
       nice precision mill vise is imperative (dang they're expensive
       though) the mill I'm looking at is large (850lbs) w/base, 1100
       lbs.
       What is a good mill vise for the money ? I know of Kurt &
       Glacern vises, I prefer not to mortgage the house for a vice.
       [/quote]
       That's a very good way to think of a DRO ... especially the last
       part of that sentence. But with use and familiarity, it will
       work well as a pair of calipers in your machining operations
       too. Not to say it will replace calipers and micrometers at all.
       A vise is your single most important accessory in my
       consideration, but pricing is in direct proportion to size. On
       my little G0704 I have a cheepo Chinese 4" which has served me
       well and I wouldn't want anything bigger on my table. However, I
       did have a bit of work to do on that vise to get it as square
       and parallel as I wanted, but it was only a little work and that
       saved me several hundred over a "name brand" that may have
       needed similar adjustment, though probably not.
       Perhaps recommendations from the company you buy the mill from
       may be worth asking for, and even suggest a discount from them
       on such accessories as a vise.
       [/quote]
       Precision Mathews sell several vices, a precision vice approx
       $169 and an Ultra precision vice for around $369 made by homge.I
       have already decided  4" would be enough for an 8" x32" table.
       #Post#: 62498--------------------------------------------------
       Re: "Machinist thread" (please join in) I'm Considerin
       g Precision Matthews Vertical Mill & "blondihacks"
        machinist video
       By: MasonvilleEngines Date: April 6, 2024, 10:07 am
       ---------------------------------------------------------
       $369 Sounds in the ball park, work holding will need other
       threads I think.
       #Post#: 62499--------------------------------------------------
       Re: "Machinist thread" (please join in) I'm Considerin
       g Precision Matthews Vertical Mill & "blondihacks"
        machinist video
       By: Stoker Date: April 6, 2024, 10:23 am
       ---------------------------------------------------------
       While on the subject of vises, I have a Palmgren 2 1/2" tilting
       vise that I find quite useful on occasion. It is not ridged
       enough to make heavy cuts, not precise enough to equal a sine
       plate, but for nearly any angle work that I do, it has proven
       adequate. Picked mine up second hand on evilbay for somewhere
       around $50 if I recall and have always considered that to have
       been a great bargain. You may wish to keep your eyes open for
       such a deal but beware that many of them out there are well
       hammered and abused, so wait for a decent one as they do come up
       occasionally.
       On another note, you have probably already made this decision,
       but another important choice that needs to be made in selecting
       a mill is what kind of spindle nose you'll be wanting to mount
       what type of collets, chucks and other tooling.
       #Post#: 62510--------------------------------------------------
       Re: "Machinist thread" (please join in) I'm Considerin
       g Precision Matthews Vertical Mill & "blondihacks"
        machinist video
       By: txlabman Date: April 6, 2024, 12:58 pm
       ---------------------------------------------------------
       I have a table top milling machine made in Austria that I got
       from a good friend.  I believe it is an Emco-Maier made in
       Austria. I haven’t used it much.  Mainly, I use it as a drill
       press.
       [attachimg=1]
       [attachimg=2]
       [attachimg=3]
       [attachimg=4]
       #Post#: 62513--------------------------------------------------
       Re: "Machinist thread" (please join in) I'm Considerin
       g Precision Matthews Vertical Mill & "blondihacks"
        machinist video
       By: Stoker Date: April 6, 2024, 1:02 pm
       ---------------------------------------------------------
       Looks like a decent hobby mill you have there Charlie ..... but
       you really shouldn't go barefoot in a machine shop!
       Ouch!!!    ;c)
       It would also be best if you didn't try to do any milling in
       such close proximity to all of those wonderful display shelves,
       without some form of good cover over them.
       Chips do fly!!!
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