Subj : 4x Power Splitter for 2M or 70cm
To   : WW
From : G8MNY
Date : Fri Aug 30 2019 11:03 pm

G8MNY    TECHNI   30.08.19 06:03l 115 Lines 5378 Bytes #180 (0) @ WW
BID : 19456_GB7CIP
Subj: 4x Power Splitter for 2M or 70cm
Path: OK0NBR OK2PEN N3HYM GB7CIP
Sent: 190830/0859Z @:GB7CIP.#32.GBR.EURO #:19456 [Caterham Surrey GBR]
From: G8MNY@GB7CIP.#32.GBR.EURO
To  : TECH@WW

By G8MNY                                               (Updated Jan 05)
(8 Bit ASCII graphics use code page 437 or 850, Terminal Font)
Unlike Phasing Harness made from coax, a power splitter is a solid engineered
device. It has to make a quarter wave of solid coax of a defined impedance.

PRINCIPLES
For matching from 4x 50ъ (Z1) aerials to 1x 50ъ (Z2) feeder you need a Ќ wave
length of matching line of this Z...

 Ќ Wave       ________      ____________       ____
Matching  =  ћ Z1 * Z2  =  ћ (50/4) * 50   =  ћ 625   =   25ъ
   Z

                               Г___  4x
  Tx  ======ББББББББББББББББББББ___  50ъ
  50ъ Coax     Ќ Wave of 25ъ   Г     Aerials


This impedance can be made from a 52cm long 15mm diameter copper pipe inside a
22mm hole made from a 25mm outside diameter aluminium square tube 55cm long.
For 70cms the line length should be divided by 3 & the aluminium tube shortened
to fit.

For a 2 port version the centre conductor is made out of smaller diameter tube
or a copper strip to make a 35ъ Z line.

HARDWARE
  55cm of 25mm Square Aluminium tube 22mm inside hole.
  52cm + of 15mm Copper Pipe.
  2x 22x22x6mm Aluminium Blanks (off old heatsink?)
  5x Chassis N sockets  (or SO239s)
   9 Screws eg Steel 4BA CS.
  16 pop rivets
  40cm of Scrap UR67 (For tuning)

TOOLS
  Metal Saws
  Metal Files
  Taps for screws
  Pop Rivet Gun (with tube collar!)
  Drill & bits for Screw tap & clearance
  SWR Bridge & 4 good Dummy loads
  2M Tx

CONSTRUCTION
1/ Two Aluminium blanks need to be made to closely fit inside the ends of the
   tubing, 6mm thick plug can be drilled & tapped to make screw fixing easier.
2/ The Tx end one is drilled out to take the N socket (or 239) & 4 screws holes
   tapped. Do not fit the socket to the blank yet.
3/ Now fit both plugs & drill 4 under sized holes one per side in the Tx blank
   to take the tube fixing screws. Repeat with 1 hole for the aerial end blank.
   Mark the blank positions, then remove & tap blanks for the screws. Drill out
   the clearance holes the tube (Counter sunk?).
4/ Fit the Tx N socket to the blank with screws.
5/ Drill holes for the 4 N sockets in the tube. Pop rivet them in place using
   an extension tube to clear the N sockets.
6/ To make the copper line taper neatly to the Tx N connector, cut 4 V shaped
   radial slots 1cm long in one end of the copper pipe. Taper this down to fit
   on to the Tx N socket.
7/ Solder the copper tube to the Tx N socket.
8/ Fit the Tx N socket plug & estimate how much to cut the pipe to just mate to
   the 4 N sockets. Filing 4 U notches in the pipe will help keep the pipe
   properly seated onto the 4 sockets.
9/ Once the fit looks good, screw in place the Tx N socket blank to the tube.
   Then solder up the 4 N sockets.
10/ Fit end blank after all testing done, & apply varnish to all cracks &
    screws.
                                                              4x N Socket
       Screw                                                   кФФ0ФФП   Aerial
          \____________________________________________________Г  Г  Г___ End
       ___Г Г                                                     Г    Г Г
To Tx Г   Г Г кФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФД    Г ГAlly
   N  O======  Taper      52cm long  15mm Dia  Cu Tube            Г    Г ГBlank
SocketГ___Г Г РФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФФД    Г Г
         /Г_Г__________________________________________________   Г   _Г_Г
   Screws Aluminium   55cm of Square Aluminium Tube 25mm dia / Г  Г  Г   \
          Blank                                      Pop RivetsРФФ0ФФй Screws
                                                               N Socket
               Blank
             / Screw                                           кФФФФФП
       кФФФФФФФФФП                                             Г  N  Г
       Г O ___ O Г                                           кФСФФФФФСФП
Blank  Г  /   \  Г  Blank                                    Г @ _Г_ @ Г
Screw \Г Г     Г Г/ Screw                                кФФФД  /   \  УФФФП
       Г Г  N  Г Г                                       Г N Г_Г     Г_Г N Г
       Г  \___/  Г    4x                                 Г   Г Г     Г Г   Г
       Г O     O Г  (O) Socket                           РФФФД  \___/  УФФФй
       РФФФФФФФФФй    Screws                                 Г @  Г  @ Г
            \ Blank                                          РФТФФФФФТФй
              Screw                                            Г  N  Г
                                                               РФФФФФй
TUNING UP
Although it is not possible to tune by altering the length of the line, but it
is possible to add dielectric into the air spaces (@).
So using 4 good dummy loads you can measure the SWR & see if adding slivers of
UR67/RG213 poly insulation improves the SWR to perfection.

IN USE
This power splitter has been used to split 400W into 4x 17element 2m Tonna
aerials (22ft long) to mounted 11ft apart in a box @ 44ft centre to give a 40kW
ERP array. Although very time hungry to set up /P, in use this gave a very
sharp beam bringing weak stations to 59+ & attenuating strong stations off the
side of the array.

See my bulletin on Stacking, Baying or Boxing Ant.


Why Don't U send an interesting bul?


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