[HN Gopher] Rocket Lab Unveils Plans for New 8-Ton Class Reusabl...
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       Rocket Lab Unveils Plans for New 8-Ton Class Reusable Rocket
        
       Author : james_pm
       Score  : 188 points
       Date   : 2021-03-01 12:25 UTC (10 hours ago)
        
 (HTM) web link (www.rocketlabusa.com)
 (TXT) w3m dump (www.rocketlabusa.com)
        
       | abledon wrote:
       | Until spaceX goes public (if they ever do), this company seems
       | pretty close in their intentions of providing a great space
       | service in the 2030s, (they are also exposed via a SPAC deal
       | announced just this morning).
        
         | sputr wrote:
         | Regarding the SPAC deal. How does that work? Do the two
         | companies merge into one and then are renamed, while also
         | renaming the ticker from VACQ to RKLB.
         | 
         | Does that mean that VACQ stock owners will become RKLB owners
         | when the deal goes through?
        
           | pmorici wrote:
           | Correct.
        
       | everyone wrote:
       | We seem to be throwing greater and greater quantities of
       | frivolous shit into LEO. Are people in the industry not worried
       | about Kessler syndrome?
        
       | unwind wrote:
       | Cool, but rather boring (as in, devoid of rocket images) PR page.
       | 
       | The page about the actual rocket [1] is more fun for armchair
       | space dreamers like myself.
       | 
       | [1]: https://www.rocketlabusa.com/rockets/neutron/
        
         | Gravityloss wrote:
         | Cool, a rather stocky rocket, with dense propellants! Lots of
         | room for growth by simple stretching.
         | 
         | 4.5 m diameter vs Falcon 9's 3.7 means 50 m rocket for same
         | volume as Falcon's 70 meters.
         | 
         | They could design it for really high flight rate off the bat.
        
       | Robotbeat wrote:
       | I've been waiting for this for a while. This is a really good
       | market niche. And being human spaceflight capable is also really
       | good.
       | 
       | Peter Beck, who once claimed he'd eat his hat if they made a
       | reusable rocket, sure made a big 180 on the topic, and I couldn't
       | be happier! Speaking of, watch the announcement video:
       | https://youtu.be/agqxJw5ISdk
       | 
       | I'm also GLAD they copied the Falcon 9 design (which is as old as
       | scifi and was demonstrated by DC-X and Masten Space Systems and
       | Armadillo Aerospace) for the first stage landing concept. Better
       | to use what works instead of just making a novel approach just
       | for the sake of novelty or Not Invented Here. Rockets ought to
       | land on a pillar of flame like God and Heinlein (EDIT: and
       | apparently the Soviet Cosmists) intended:
       | https://youtu.be/TdSxDNnqRlo
       | 
       | Also, RocketLab has a TON of ex-SpaceXer employees... I've long
       | said that the high churn (for aerospace, but not any higher than
       | typical tech company) of SpaceX, while not necessarily really
       | good for SpaceX, is really good for the industry as a whole.
        
         | [deleted]
        
         | inglor_cz wrote:
         | It is pretty risky publicly betting on some technological
         | progress not happening :) At least if no known laws of physics
         | would be broken by achieving said progress.
        
         | njarboe wrote:
         | Elon Musk is really shooting for a self-sustaining city on Mars
         | and SpaceX is his part of working towards that goal. He really
         | is happy for competition and wishes there was more of it. He
         | has stated that he is sometimes concerned that SpaceX has too
         | many of the best people. With these other rocket companies
         | doing well and drawing top talent, he is probably less
         | concerned about that at this point.
        
           | RivieraKid wrote:
           | > He really is happy for competition and wishes there was
           | more of it.
           | 
           | Only if the competition is mediocre. If the competition takes
           | away money, attention and admiration from Elon, he will not
           | be happy.
        
             | anonisko wrote:
             | I've got a feeling that Elon is the kind of person who
             | would only be happy with death on a battlefield, bested by
             | a worthy opponent.
        
             | Robotbeat wrote:
             | I doubt it.
             | 
             | RocketLab has already been doing that, and he still has
             | praised it.
             | 
             | Musk doesn't have to be your villain to be an imperfect
             | person.
        
           | Judgmentality wrote:
           | Something tells me he's going to be perfectly content to
           | settle for richest man on Earth.
        
             | jonplackett wrote:
             | I really don't agree.
             | 
             | Anyone motivated by money would have stopped working that
             | hard many, many Billions ago.
        
               | CydeWeys wrote:
               | Look at all the other billionaires: This is just simply
               | not true. They can never have enough. Their net worth is
               | a high score to them and is an end unto itself.
               | 
               | I'm sure he's motivated by other stuff too but he's very
               | clearly also motivated by wealth accumulation to some
               | degree.
        
             | imdsm wrote:
             | I think what Elon wants, money alone can't buy. It's taking
             | him time and effort, as well as money, to help humans to
             | become a multi-planetary species. This drive is why I've
             | been a fan of Elon for so long.
        
             | jiofih wrote:
             | What's that something? His recent getting rid of
             | possessions says he doesn't care much...
        
               | mempko wrote:
               | If he didn't care much, he wouldn't be the richest man on
               | earth.
        
               | testnew2 wrote:
               | Absolutely no one would have ever suggested that electric
               | cars and rockets were the way to become rich. Instead
               | back when he invested in and or started these companies
               | people would have told him it was a quick way to become
               | poor. I really dont think he was ever seeking becoming
               | the richest person in the world.
        
               | Judgmentality wrote:
               | Honestly it was a lazy comment and I should've deleted
               | it. Rather than derail this thread with an argument about
               | Musk, I genuinely encourage you to downvote that comment
               | (if you hadn't already replied to it I'd delete it).
        
         | croddin wrote:
         | I've never seen anyone big enough to actually follow through on
         | eating a hat. Props Peter Beck.
        
           | RivieraKid wrote:
           | I doubt he ate a whole hat. He probably just put a bit of a
           | hat into his mouth without eating it.
        
             | Robotbeat wrote:
             | He showed it. I take the video to be accurate (he really
             | did eat a small part, but not the whole thing), and not
             | misleading. I've eaten much worse. Now if only more people
             | would be as willing to correct course when their previous
             | opinion was proven incorrect. This alone is one reason I
             | really like Peter Beck.
        
           | geenew wrote:
           | Werner Herzog ate his shoe:
           | 
           | "In 1979, Les Blank took a detour to film German filmmaker
           | Werner Herzog honoring a vow he made to Errol Morris that he
           | (Herzog) would eat his shoe if Morris ever actually made one
           | of his films he was forever talking about. Stung to action,
           | Morris directed Gates of Heaven and Herzog, true to his word,
           | returned to Berkeley to consume one of his desert boots at
           | the UC Theater. Blank's film documents Herzog's strongly
           | expressed belief that people must have the gutts to attempt
           | what they dream of."
           | 
           | https://www.youtube.com/watch?v=CGcWTIWYDMQ (just the lead-
           | up..)
           | 
           | https://www.youtube.com/watch?v=Kii4jQ7XHuY (shoe-eating..)
        
         | potench wrote:
         | I think you intended to link to a different video showing
         | rockets landing on pillars of flames. Can you edit your comment
         | or drop the real video link because I'm very intrigued?
        
           | Robotbeat wrote:
           | I fixed it. :) https://youtu.be/TdSxDNnqRlo
        
           | imglorp wrote:
           | And Buck Rogers comics from the 30's had tail-sitters before
           | Heinlein. Some were rockets (tractor, from the nose) and some
           | "ultronium" antigravity.
           | 
           | http://nick-stevens.com/wp-content/uploads/2016/12/buck-
           | roge...
        
           | [deleted]
        
       | GoOnThenDoTell wrote:
       | I'm sad that they're not building and launching it from New
       | Zealand like the Electron rocket
        
       | yholio wrote:
       | It's nothing yet except for a statement of intention: we aspire
       | to become the next SpaceX and hope to raise the interest of
       | investors that can't access SpaceX stock. There is no talk about
       | the engines, it's quite clear that the Rutherford won't cut it
       | (Electron already uses 9 of them). So they have to either buy or
       | develop an engine, expensive in time or money.
       | 
       | The mega-constellation sweet spot argument is not really
       | convincing, if you have a reusable mega rocket with a relightable
       | second stage (like SpaceX plans), you can hit multiple planes in
       | a single launch. The 8 ton class is probably just the largest
       | they can afford to plan at this stage.
        
         | Robotbeat wrote:
         | I disagree. For mega constellations it's about cost per kg to
         | orbit, and for reusable it's about launch rate. If you build
         | too big, your launch rate isn't high enough to get the full
         | advantage of reuse.
         | 
         | I think Starship is awesome, but even Falcon 9 is so big it
         | leaves some room for something a bit smaller.
         | 
         | 8 tons is in the Soyuz/R7 range, which is what the other
         | megaconstellation is using. And it has had well over 1000
         | launches and still holds the record (in the 70s and 80s) of the
         | most number of launches per year for a single rocket type,
         | which makes it a good target class for size of a reusable
         | rocket.
         | 
         | 8 tons is about where Falcon 9 v1.0 started out, by the way.
         | How many customers wish they had that built the smaller falcon
         | 5.
         | 
         | Additionally, a smaller rocket is useful for some human
         | spaceflight applications. If you only need to launch two
         | astronauts in orbit to fix a satellite, it'd be nice to have a
         | smaller rocket option. An 8 ton first stage reusable rocket is
         | also big enough to eventually have a reusable _upper_ stage and
         | still carry a a couple astronauts, their space suits, a small
         | (Gemini-sized) vehicle (possibly integrated with the reusable
         | upper stage), and some tools and parts to repair the satellite.
         | Launch costs could in principle be less than $1 million, which
         | is about the propellant costs alone for Starship.
         | 
         | Starship is awesome. But we don't have JUST 757s and 777s. We
         | also have smaller utility aircraft. I've long thought that
         | something just under 10 tons, partially or fully reusable, is a
         | good market opportunity. Makes a lot more sense than tiny
         | rockets for megaconstellations.
        
           | CarVac wrote:
           | > If you build too big, your launch rate isn't high enough to
           | get the full advantage of reuse.
           | 
           | But if you throw away second stages, your rate of reuse goes
           | waaay down.
           | 
           | I don't think an 8-ton lift vehicle is going to achieve
           | second stage reuse.
        
             | Robotbeat wrote:
             | On the contrary, there are MORE viable methods for reuse
             | with a smaller vehicle. They can do mid-air recovery with
             | such an upper stage, for instance, but no hope of that with
             | a Starship-sized upper stage.
        
               | CarVac wrote:
               | More ways to land, but the performance penalty of heat
               | shielding will be crippling on a smaller stage.
        
               | Robotbeat wrote:
               | I doubt that. SpaceX was going to make Falcon 9 fully
               | reusable, and it wouldn't have been crippling. Might be
               | too small to launch a full crewed Dragon or 60 Starlinks,
               | but I doubt if its payload would've even been halved
               | compared to partial reuse.
        
           | Diederich wrote:
           | > Starship is awesome. But we don't have JUST 757s and 777s.
           | We also have smaller utility aircraft.
           | 
           | This, and the rest of your comment, is quite reasonable.
           | 
           | What it mostly comes down to is $/kg -> orbit. I know Musk
           | constantly over-promises, but there's at least a good chance
           | that Starship/Superheavy will get their total per launch cost
           | below a million dollars. Perhaps well below that. Gwynne
           | Shotwell, someone known for being almost infinitely more
           | realistic than Musk, has stated multiple times that she
           | firmly believes Starship will become a viable on-Earth
           | passenger/cargo carrier.
           | 
           | And _that_ can only happen if a Starship /Superheavy total
           | launch/mission cost is on the order of a long-haul aircraft.
           | That is, well less than a million dollars.
           | 
           | It's also possible that the fundamental physics of Earth
           | surface -> LEO in a fully re-usable way can only be done with
           | large machines. As an analogy: I'm not aware of any 'not
           | large' machines that can transport anything economically
           | across Earth's oceans. The physics, as I understand it, just
           | don't allow it.
           | 
           | Having said all that, I love the hell out of all of the
           | innovation and potential competition coming around in this
           | area. That's the best way to really test the assumptions
           | (many of which I've just stated) that might be holding us
           | back.
        
             | Robotbeat wrote:
             | An Airbus A380 is the closest comparable aircraft to
             | Starship. It can handle about 82,000 liters of fuel. Until
             | the last 5 years or so, jet fuel fuel was $3/gallon
             | (peaking at $4/gallon) in the US, higher in Europe and
             | Asia. It'd need about 3 or 4 refuelings to travel to the
             | other side of the world and back with about the same
             | payload as Starship. That's about $1 million worth of fuel.
             | 
             | The rental price to charter an A380 to the other side of
             | the world and back is about $1.3million not counting fuel
             | or the time spent on the ground fueling and going to/from
             | charter location.
             | 
             | So I'd say a couple million per Starship launch would be on
             | the order of a long-haul aircraft price. Still has plenty
             | of room for smaller and cheaper per-launch fully reusable
             | rockets.
        
               | Diederich wrote:
               | Thanks for the specific numbers.
               | 
               | > Still has plenty of room for smaller and cheaper per-
               | launch fully reusable rockets.
               | 
               | Upon further reflection, I'm getting more on board with
               | this, with two big relevant factors: first, how quickly
               | can these new companies work out the fully reusable mojo.
               | SpaceX is clearly many years ahead, but having a
               | predecessor company actually demonstrating a technology
               | surely makes it _somewhat_ easier to re-implement.
               | Second: back to the physics. I don 't have a good
               | intuition for this, but I do hope that it's physically
               | possible to efficiently do small scale orbital transport.
               | 
               | One way or another, I'm happy as can be that there are
               | smart people (outside of SpaceX/Blue Origin) really
               | pressing into this problem.
        
           | DennisP wrote:
           | But we do have just airplanes that are 100% reusable. So far,
           | Rocket Lab only talks about reusing the first stage; second-
           | stage reuse is hard, and a huge cost savings.
           | 
           | But maybe until Starship gets the launch rate to reach its
           | potential, there's room for smaller rockets with disposable
           | upper stages. SpaceX is banking on the space industry
           | expanding well beyond megaconstellations, but that will take
           | a few years. By the time we get there, maybe other companies
           | will manage reusable upper stages too.
        
             | Robotbeat wrote:
             | Right. Having a decent sized reusable first stage on
             | Neutron gives RocketLab the option of a reusable upper
             | stage down the road. It's pretty tough to justify going for
             | full reuse before you have even accomplished partial reuse.
             | Something similar to the recovery method of Electron's
             | first stage would be appropriate for a reusable upper
             | stage. (And at one time, SpaceX was planning it for Falcon
             | 9's upper stage... ballute/heatshield and parachute for
             | Falcon 9 upper stage recovery).
        
           | vkou wrote:
           | Ninety nine times out of ten, launching two humans into orbit
           | to fix a satellite is going to cost you a lot more than just
           | launching a replacement satellite.
           | 
           | The number of one-off, irreplaceable, you-have-to-fix-them-
           | if-they-break satellites currently in orbit can be counted on
           | one finger.
           | 
           | As launch costs go down, this is not going to change.
        
             | Robotbeat wrote:
             | Yes it will. When costs change by orders of magnitude,
             | trades change. Space hardware will always have some non-
             | trivial cost, just like how equipment on the ground still
             | has significant cost in spite of low logistics costs. As
             | reuse lowers cost of space access by orders of magnitude,
             | the relative cost of trashing vs fixing changes
             | dramatically. When the space hardware costs 100x more than
             | the launch, then it makes sense to fix than to trash.
             | 
             | Also, astronauts are MUCH faster at assembly than robots.
        
             | Judgmentality wrote:
             | > Ninety nine times out of ten
             | 
             | I know this was an accident but I'm stealing this.
        
               | codercotton wrote:
               | I do not believe this was an accident. Or am I
               | accidentally misreading..? :p
        
         | api wrote:
         | Rutherford is really reliable. Why not use like 27 of them? Is
         | there some reason that this is inherently bad?
         | 
         | It would probably be less efficient to use lots of small
         | engines, but perhaps the reduced cost of using an already
         | existing engine that you can mass produce would make up for it.
        
           | vermontdevil wrote:
           | Batteries. Imagine all the weight.
        
           | yholio wrote:
           | Rutherford is only a 26 KN engine. An original Merlin 1
           | engine was 340 KN, so you would need 15 Rutherfords for each
           | Merlin.
           | 
           | A total of 135 engines for a rocket comparable to the
           | original Falcon 9 which they are targeting.
        
             | api wrote:
             | Yeah I guess we tried lots of engines once, though that was
             | a long time ago:
             | 
             | https://en.wikipedia.org/wiki/N1_(rocket)
        
               | cnlevy wrote:
               | The N1's first stage had 30 engines, not much more than
               | the Falcon Heavy which has 27
        
               | Already__Taken wrote:
               | Read the launch history most of it the engines weren't
               | the problem. *edit control was the problem, it just
               | happens to be connected to parts of the engines.
        
         | sandworm101 wrote:
         | >> The mega-constellation sweet spot ... multiple planes in a
         | single launch.
         | 
         | Mega-constellations are exactly the type of project that
         | doesn't need multiple planes. They require multiple sat in each
         | plane, meaning one rocket full of small sats can go to one
         | plane and dump them all. I suspect something has been lost in
         | translation. I think they mean to say that the relightable
         | engines will allow access to different _altitudes_ on a single
         | launch, multiple orbits within a single plane.
        
           | Sanzig wrote:
           | Depends on the plane.
           | 
           | Inclination changes are expensive, so if you want different
           | inclinations, it almost always makes sense to use a separate
           | launch vehicle for each inclination you want to target.
           | 
           | However, the longitude of the ascending node (O) is perturbed
           | by the earth's oblateness, and the rate of O precession is a
           | function of the semi-latus rectum (p) and the inclination
           | (i). If you adjust the orbit altitude to tweak p, you can
           | adjust the precession rate to swing the plane around to where
           | you want it.
           | 
           | This takes a while (months), and you of course need some sort
           | of propulsion on the spacecraft to return you to your target
           | altitude after the maneuver, but if the launch vehicle can
           | drop you into the higher/lower altitude above/below the
           | target plane rather than doing that on-board the spacecraft,
           | the delta-v cost is halved.
        
             | sandworm101 wrote:
             | I would call that on-orbit maneuvers rather than part of
             | the launch process. This rocket will drop the sat off at
             | the contracted orbit and fly away. Multiple engine firings
             | will mean separate customers can get at best separate
             | altitudes.
        
         | MichaelMoser123 wrote:
         | interesting if the Neutron will use electric-pump-fed engines,
         | is this a concept that is scalable to bigger engines?
        
           | Gibbon1 wrote:
           | I read a paper that indicated you can build them to any
           | arbitrary size. Electric feed pump designs don't get worse as
           | they get bigger. But turbo pumps have better performance at
           | large sizes than electric feed pumps.
           | 
           | However the paper also assumed a fixed weigh battery pack. On
           | the second stage electron tosses one of it's battery packs
           | overboard. Also raw performance isn't as critical for the
           | first stage.
           | 
           | One other thing, electric feed has much simpler plumbing than
           | a turbo pump feed.
           | 
           | Ans: Maybe, but I have no idea.
        
       | syntaxing wrote:
       | I've always been a big fan of rocket lab (Carbon Fiber layup +
       | Metal 3D printing + electric rocket turbo sound amazing). But
       | this announcement seems to coincide to their SPAC merger
       | announcement so not sure what to think of it.
        
         | jiofih wrote:
         | Marketing, clearly. Doesn't mean it's not a good opportunity.
        
       | hourislate wrote:
       | It's exciting to hear about all these companies trying to bring
       | more to the table but while they (Rocket Lab, Blue Origin, Virgin
       | Galactic) talk about what their plans are, SpaceX continues to
       | push forward with real world results. It's the dollar short and
       | the day late scenario.
       | 
       | Maybe at some point these B and C companies (Rocket Lab, Blue
       | Origin, Virgin Galactic) can take over the low tier/mundane
       | stuff, while SpaceX is taking us to the Moon/Mars or beyond on a
       | daily/weekly/monthly schedule.
        
         | rrss wrote:
         | Rocketlab does have "real world results" - they've launched
         | customer payloads to orbit 18 times in the last few years.
         | AFAIK, blue origin has not achieved orbit, and virgin orbit is
         | still doing (years-delayed?) demonstration missions (which have
         | achieved orbit), so I don't think it makes sense to lump all
         | "not spacex" together.
        
           | Gibbon1 wrote:
           | Interesting thing to me is they haven't had any failures of
           | primary components either. 18 launches, 10 engines per
           | rocket, 180 total, no failures as far as I've read.
           | 
           | Don't know if they are going to stay with the electric pump-
           | fed engine design or not for the neutron.
        
         | shazmosushi wrote:
         | Virgin Orbit launches their LauncherOne to orbit from a 747
         | Jumbo Jet. Virgin Galactic aspires to launches people for
         | suborbital tourism on SpaceShipTwo. Different companies.
        
         | solarkraft wrote:
         | As far as I know SpaceX don't offer substantially low prices
         | for launching reused rockets yet. Why should they - there's no
         | competitor forcing them to do it.
         | 
         | While the extra money is certainly well invested in SpaceX,
         | there's still the potential to lower prices through
         | competition, if nothing else. The different approaches are also
         | great to see. So far the pie looks big enough for everyone.
        
       | Azrael3000 wrote:
       | Not quite as capable as Falcon 9 (16.kT to LEO, 5.2m fairing
       | diameter) but it will certainly cut into SpaceX's cake once it is
       | online.
       | 
       | While they are currently spending a lot of effort on recovering
       | the 1st stage of the Electron via parachute the Neutron is going
       | to land on a drone ship just like SpaceX does it. Clearly due to
       | the different size of these two first stages.
       | 
       | Looking forward to their design, particularly the engines they
       | will be using. Is there any info out there yet?
       | 
       | Finally a video by Rocket Lab:
       | https://www.youtube.com/watch?v=agqxJw5ISdk&feature=youtu.be
        
         | xoa wrote:
         | > _but it will certainly cut into SpaceX 's cake once it is
         | online._
         | 
         | Doubtful. And that isn't a knock against Rocket Lab, targeting
         | a different niche is smart business, but still doubtful.
         | Because the target of any rocket under development right now
         | that wants to directly compete with SpaceX can't be F9, it
         | needs to be Starship. The fundamentals along with the iterative
         | capability and in-house demand built into the core of the
         | design plan indicate they're going to be about to push costs
         | below $200/kg and eventually even below $100/kg, along with
         | enormous other sets of capabilities. That will represent just a
         | mind blowing paradigm shift in cost to LEO, and SpaceX will
         | probably want to retire F9 completely as soon as they're done
         | with contracts and SS/SH is fully certified.
         | 
         | Rocket Lab should still be able to find a healthy market, like
         | now, for customers who want specific orbits and times for
         | smaller payloads that don't line up well with ride sharing on a
         | big rocket. But it just won't be in the same market slice at
         | all. Which is fine! The entire space market is set to grow a
         | lot, no zero-sum games for a good long while, and in a growing
         | market there can be room for many players to grow together. But
         | everyone not on the leading edge is going to have to stay
         | nimble.
        
           | bryanlarsen wrote:
           | Neutron is fully reusable, just like Starship. It'll have
           | similar price efficiencies. I expect Neutron eventually to be
           | cheaper than Electron.
           | 
           | Edit: acd10j says I misread. I still think they're working on
           | full reusability, but that's just my guess, not an
           | announcement.
        
             | acd10j wrote:
             | I Just read this press release, Only first stage of Neutron
             | is reusable like Falcon 9. So No it will not be fully
             | reusable like Star-ship.
             | 
             | Relevant paragraph: The medium-lift Neutron rocket will be
             | a two-stage launch vehicle that stands 40 meters (131 feet)
             | tall with a 4.5-meter (14.7 ft) diameter fairing and a lift
             | capacity of up to 8,000 kg (8 metric tons) to low-Earth
             | orbit, 2,000 kg to the Moon (2 metric tons), and 1,500 kg
             | to Mars and Venus (1.5 metric tons). Neutron will feature a
             | reusable first stage designed to land on an ocean platform,
             | enabling a high launch cadence and decreased launch costs
             | for customers. Initially designed for satellite payloads,
             | Neutron will also be capable of International Space Station
             | (ISS) resupply and human spaceflight missions.
        
             | xoa wrote:
             | There is a lot more to Starship than just full reusability,
             | and "full reusability" encompasses a lot of variables too.
             | How quick is turnaround? What sort of refurb is required?
             | How many times is it reusable? For SS/SH construction is
             | also cheap, the raptor is a really efficient engine, they
             | will have high cadence given a lot of room for mass
             | manufacturing efficiency gains, they're intended to be
             | durable, and even the fuel is really cheap. Methalox is
             | really economical to work with, and fuel definitely matters
             | for a fully reusable design aimed at lowering costs as much
             | as possible. RP-1 isn't cheap, and also has coking issues
             | unlike methane.
             | 
             | Of course with Neutron not expected to launch, even under
             | Rocket Lab's target, before 2024 they may have answers for
             | a lot of this. I see nothing about fuel for example, maybe
             | they've been working on their own great methalox design.
             | But either way, F9 isn't going to be the comparison by the
             | time they really get going.
        
               | [deleted]
        
               | fiftyfifty wrote:
               | I've got to think that Rocket Lab's announcement came
               | earlier than planned because of this announcement by
               | Relativity Space a few days ago:
               | 
               | https://www.cnbc.com/2021/02/25/relativitys-reusable-
               | terran-...
               | 
               | Relativity is claiming to be working on a fully reusable,
               | Methalox burning, competitor to the Falcon 9. Of course
               | Relativity has yet to put something into space so Rocket
               | Lab seems better positioned but these companies are all
               | competing for the same funding and launch contracts so
               | they can't sit back and let another company steal the
               | lime light for long. Really exciting times in the space
               | industry, the US could have four different companies
               | making reusable rockets in the next 5-10 years.
        
         | sandworm101 wrote:
         | >> but it will certainly cut into SpaceX's cake once it is
         | online.
         | 
         | Not until it is certified for national security launches and/or
         | becomes man-rated. Spacelaunch is about more than cost per
         | pound to orbit. Security, insurance, even politics often trumps
         | cost.
        
           | p_l wrote:
           | Conversely, if it gets ITAR-free, it might just pay off for
           | not having DoD as customer.
        
             | sandworm101 wrote:
             | >> ITAR-free
             | 
             | Not likely. Everything to do with misses/rockets is very
             | restricted. Put GPS guidance on your model rocket and you
             | can expect a visit from the FBI. Sell rockets with
             | GPS/FLIR/INS/TV guidance and you should expect swat teams.
        
               | p_l wrote:
               | Their very public use of New Zealand launch site led me
               | to incorrect assumption they were less married to USA.
               | 
               | And yes, ITAR-Free is becoming a bigger and bigger
               | selling point both in military and space industries
               | (also, besides ITAR, such high-profile contracts with USA
               | entities are generally bad for you...)
        
               | GoOnThenDoTell wrote:
               | Launch companies specifically need the anchor customers
               | of nasa/airforce, or the equivalent in their own country.
               | This is, I assume, why Rocket Lab eventually became a USA
               | company
        
               | p_l wrote:
               | Commercial clients are very interested in "ITAR-free"
               | solutions though
        
               | Thlom wrote:
               | But rocket lab is based in New Zealand, so does US
               | regulations even matter as long as they don't launch from
               | US soil?
        
               | p_l wrote:
               | They are registered in USA and apparently do a bunch of
               | US-based development.
        
               | CDSlice wrote:
               | They recently built a launch site in the US so I think
               | ITAR is still going to apply to them
        
             | jeffreyrogers wrote:
             | I believe rockets are under ITAR regardless.
        
               | p_l wrote:
               | Their choice of NZ launch location confused me a bit.
               | 
               | But ITAR-free (effectively "USA-free") is a big important
               | thing to offer if possible.
        
               | mrDmrTmrJ wrote:
               | I'd argue the opposite.
               | 
               | The revenue potential of selling to the entire US
               | government far outweighs the revenue potential of the
               | rest of the world combined as Europe, China, and Russian
               | already have national champions and closed launch
               | markets.
               | 
               | Going with ITAR, and US sales, and US investors, is
               | exactly why RocketLab became a US company. If you look at
               | their flight manifest so far, it's certainly worked out
               | for them!
               | 
               | Indeed, you can argue that ITAR is the single most
               | effective industrial policy in the US by comparing the
               | health of the US rocket manufacturing base to the
               | relative health of all other US manufacturing industries.
        
               | myself248 wrote:
               | Why is that?
               | 
               | I've understood that the US places restrictions on
               | payloads that carry cameras, and from that alone, I could
               | see that getting out from under those restrictions could
               | be valuable.
               | 
               | But what else?
        
               | sandworm101 wrote:
               | >> But what else?
               | 
               | https://en.wikipedia.org/wiki/International_Traffic_in_Ar
               | ms_...
               | 
               | IV: Launch Vehicles, Guided Missiles, Ballistic Missiles,
               | Rockets, Torpedoes, Bombs and Mines
               | 
               | V: Explosives and Energetic Materials, Propellants,
               | Incendiary Agents and Their Constituents
               | 
               | XII: Fire Control, Range Finder, Optical and Guidance and
               | Control Equipment
               | 
               | XV: Spacecraft Systems and Associated Equipment
               | 
               | https://www.ecfr.gov/cgi-bin/text-
               | idx?SID=86008bdffd1fb2e79c...
               | 
               | (1) Rockets, SLVs, and missiles capable of delivering at
               | least a 500-kg payload to a range of at least 300 km
               | (MT);
               | 
               | (2) Rockets, SLVs, and missiles capable of delivering
               | less than a 500-kg payload to a range of at least 300 km
               | (MT);
               | 
               | [...]
               | 
               | (12) Thrusters (e.g., spacecraft or rocket engines) using
               | bi-propellants or mono-propellant that provide greater
               | than 150 lbf (i.e., 667.23 N) vacuum thrust (MT for
               | rocket motors or engines having a total impulse capacity
               | equal to or greater than 8.41 x 10^5 newton seconds);
               | 
               | (13) Control moment gyroscope (CMG) specially designed
               | for spacecraft;
               | 
               | And lots more stuff.
        
       | cnlevy wrote:
       | Exactly half the Starship diameter.
       | 
       | I wonder if they're planning for a 9m Neutron 2.0, like the 18m
       | Starship 2.0 Musk has alluded to.
        
         | justaguy88 wrote:
         | Electron -> Neutron -> Proton...ohwhat
        
       | wffurr wrote:
       | So what changed to make re-usable rockets reality? Is there a
       | specific advance in materials science or computing that made this
       | possible not just for SpaceX but other companies too? Or is it
       | just an array of advances in a variety of fields that came
       | together?
       | 
       | Reading about the DC-X, it seems like this was possible in the
       | 1990s but NASA had no interest in funding it for whatever
       | mysterious reason:
       | https://en.wikipedia.org/wiki/McDonnell_Douglas_DC-X
        
         | outworlder wrote:
         | It was possible. Like others have commented already, it's much
         | more affordable to do that today, given sensors, computing and
         | advances on our understanding of the whole field. But given
         | large enough pockets, I'm pretty sure by the time we had the
         | capability to build Space Shuttles, we could do reusable
         | rockets instead.
         | 
         | There's one point I would like to add. This is something that's
         | very difficult to do for well established companies. They tend
         | to have their workhorse rockets - which were NOT designed with
         | reusability in mind. Modifying these rockets is not feasible in
         | many cases. Even when it is, it may not be cost effective. So
         | the usual solution is to design a new "reusable rocket
         | program".
         | 
         | Now, the problem with such a program is: the success criteria
         | is reusability. If the new rocket cannot be put into service
         | quickly enough and demonstrates reusability successfully, it
         | will be scrapped. If it delivers payloads just fine but can't
         | land (or can land but refurbishment is costly), it will be a
         | failure. After all, on one hand you have a working system,
         | which is generating revenue. On the other, you have a
         | problematic R&D program that's draining resources and
         | engineering cycles for the promise of potential savings. They
         | end up getting scrapped on the first resource crunch.
         | 
         | SpaceX was developing their rocket. Their success criteria was
         | that it would deliver payloads into orbit. Given that they
         | started from scratch and had no existing workhorse, they also
         | added reusability as a goal and designed the rocket to allow
         | for that. If it achieved reusability, great! If not, it's just
         | another single-use rocket. They also got "early" adopters,
         | companies that were willing to launch their payloads on SpaceX,
         | on new rocket designs, that only had a handful of flights. So
         | they were, by definition, a little less risk-averse.
         | 
         | On every flight, SpaceX got closer and closer to the
         | reusability goal. But that didn't matter to most customers
         | (they would pay for new boosters anyway), because that part of
         | the mission happened after their payload was already on its way
         | by the second stage, so who cares what happens to the first.
         | All the while cementing their reputation.
         | 
         | In essence, SpaceX got companies to finance the R&D for the
         | reusable boosters, because they only had one rocket. If they
         | tried to start with a single-use rocket, and then created a
         | "Falcon 9-reuse" version, they would have faced the same
         | difficulties. Namely, who would fly on the untested new design?
         | 
         | Rocketlabs might be able to pull it off still, because - while
         | it's a new booster - it's also one that's intended to increase
         | their capabilities (much like Spaceship), it's not just a
         | "reusable rocket program". If it can't be reused, then it's a
         | more expensive rocket, but one that still adds value.
        
         | cma wrote:
         | Shuttle was fully reusable. The boosters came back down on
         | parachutes.
        
           | dnautics wrote:
           | Main tank
        
           | NikolaeVarius wrote:
           | Main tank is lost and side booster and shuttle required
           | extensive refurbishing. It sorta counts, but against the
           | point of reusability
        
             | cma wrote:
             | Starship moved to tiles too, instead of transpirational
             | cooling, it will likely require refurbishment.
             | 
             | If shuttle had continued on tile inspection could have
             | likely moved to machine vision based approaches, maybe they
             | will be able to use something like that to keep refurb
             | costs down on spacex's shuttle/starship.
        
               | NikolaeVarius wrote:
               | They are created with better materials and also do not
               | require special one offs for every single tile, unlike
               | the shuttle.
               | 
               | Replacement is supposed to be "break it and attach a new
               | one" without needing special glues, curing times which
               | was the reason why shuttle heat shield refurbishment took
               | so long at high cost.
        
               | cma wrote:
               | That sounds like an improvement, but not enough for
               | passenger air travel replacement between the cost of
               | coach and business class (New York to shanghai), promised
               | for 7 years from now. They need many orders of magnitude
               | of reliability improvements over shuttle for that, though
               | it would be slightly suborbital reentry.
               | 
               | The Dear Moon mission in a couple years will have full
               | reentry at extreme speeds, assuming they weren't just
               | ripping off that Japanese billionaire guy. I think they
               | still planned transpirational cooling at that point?
               | 
               | Dragon was supposed to have at least one mission to Mars
               | every transfer period from 2020 onwards and that seems to
               | have been scrapped.
        
               | NikolaeVarius wrote:
               | I dont understand where this comment is coming from. What
               | sources are you using the make the cost claims you are
               | making and/or the reliability requirements and/or
               | heatshield requirements?
        
               | cma wrote:
               | > Shotwell estimated the ticket cost would be somewhere
               | between economy and business class on a plane -- so,
               | likely in the thousands of dollars for transoceanic
               | travel. "But you do it in an hour."
               | 
               | https://www.vox.com/2018/4/11/17227036/flight-spacex-
               | gwynne-...
               | 
               | I based reliability requirements on passenger jet travel
               | and the risk people would be willing to take for non
               | space-tourism transport.
               | 
               | Also, I don't see how the tiles can be fully uniform
               | except on the cylindrical part. The geometry of the nose
               | part I don't think would allow it mathematically. Shuttle
               | tiles often only differed in thickness based on needed
               | heat withstanding, and could be generated by cnc
               | processes automatically. Spacex may want something
               | similar to optimize weight, especially since they are
               | planning computer controlled install as well for most of
               | them.
        
           | outworlder wrote:
           | The shuttle required refurbishments on the thermal protection
           | system. Every single one had to be inspected.
           | 
           | The engines also required refurbishment.
           | 
           | The boosters had to be fished out of the ocean. Those same
           | boosters that used solid fuel and that could not (and cannot)
           | be shutdown in case of issues. And the Shuttle happened to
           | have two of them, with a decent moment arm on each, so a
           | solid booster failure (even a partial one, with less thrust
           | than expected) meant a mission failure. They had to be highly
           | scrutinized. Given that the Shuttle was also a jobs program,
           | they were built in segments, to allow for transport across
           | long distances. So the o-ring seals were also problematic.
           | 
           | All in all, the Shuttle was very brittle. If they could have
           | been mass-produced, it would have probably been more
           | economical to just throw them away on every flight and rely
           | on economies of scale. At least, that way, one would only
           | have to account for manufacturing issues, not every
           | conceivable stress that could happen during a mission.
        
           | 0x64 wrote:
           | The orbiter was reusable, the boosters were refurbishable,
           | and the external tank basically crashed into the ocean.
        
             | thedrbrian wrote:
             | Always thought it was a shame they didn't push the main
             | tank into orbit. Just think of an ISS made from a few of
             | them rather than what we have now or the Ares from Red
             | Mars.
        
               | jandrese wrote:
               | There were some orbital concepts that basically inflated
               | a living space inside of an orange tank and stuck a few
               | solar panels and radiators on the side. Shuttle trips
               | were just too expensive to make it practical and with the
               | ISS it would have been redundant.
        
               | NikolaeVarius wrote:
               | Alternative designs could have worked, but the Shuttle
               | used the OMS after main engine cutoff, so keeping the
               | tank would have eaten a ton of delta-vee
        
         | NikolaeVarius wrote:
         | Better CFD, better knowledge of engine design, limited scope of
         | requirements/capabilities, better material science.
        
         | bryanlarsen wrote:
         | The Space Shuttle was reusable, and it was designed in the 70s.
         | Even it's side boosters were partially reusable.
         | 
         | It wasn't _usefully_ reusable, refurb costs were too high, but
         | that was as much due to design mistakes as it was to technology
         | limitations in the 70s.
        
         | adolph wrote:
         | NASA is a government agency. It isn't in governments' interest
         | to lower the cost to orbit since the space-capable large
         | governments enjoy a monopoly on space when it is expensive.
         | Once NASA opened up commercial resupply contracting, a door
         | opened a crack for people and organizations without a similar
         | monopoly interest and with ideas for cost reduction.
        
         | jccooper wrote:
         | Propulsive landing has been _possible_ since the 70s. But cheap
         | and easily available sensors (especially but not exclusively
         | navigation--gyroscopes, accelerators, altimeters, GPS), cheap
         | and light high-performance compute hardware, and existing
         | packaged software and other advances in stuff like convex
         | optimization and fluid dynamics make a real difference in
         | practicality of doing so, both on the rocket and during design.
         | 
         | There's also significant improvements in metallurgy that make
         | it easier to do things like long-life turbopumps, carbon-fiber
         | composites help with mass fraction, CNC machining and additive
         | manufacturing that make complicated parts affordable, and other
         | such things that also help. But really it's pocket-sized sense-
         | and-compute that really kicked off the low-cost retro-
         | propulsion thing.
        
           | wffurr wrote:
           | Thanks - sounds like it was a lot of things but mainly low
           | cost compute and sensors. Not to mention Elon's deep pockets
           | and appetite for risk.
        
           | NortySpock wrote:
           | Also, SpaceX being the first to demonstrate it was feasible.
           | There were naysayers even after they landed their first
           | booster in December of 2015. ("refurbishment will cost too
           | much!")
           | 
           | Now that SpaceX regularly flying a booster 5 times or more
           | and have at least 10 boosters in the fleet, the only people
           | arguing that reusable space hardware is not worth doing are
           | people with a vested interest in old-space-hardware designs.
        
       | gok wrote:
       | > Neutron will feature a reusable first stage designed to land on
       | an ocean platform, enabling a high launch cadence and decreased
       | launch costs for customers
       | 
       | 10 years ago this was totally crazy and is now table stakes.
       | Exciting times.
        
       | hermitcrab wrote:
       | That page is a triumph of design over usability. My 55 year old
       | eyes couldn't get past the colour scheme and font. Ugh.
        
       | bryanlarsen wrote:
       | IMO the reason that Rocket Lab is doing an eight tonne rocket is
       | not because of the market for mega constellations. It's because 8
       | tonnes is about the minimum size for a fully reusable rocket. You
       | need a rocket big enough to launch all the propellant and shields
       | needed for landing and still have room for payload. And so the
       | bigger the rocket, the more margin you have.
       | 
       | Once fully reusable, costs drop dramatically, so I wouldn't be
       | surprised if the price of Neutron is similar to that of Electron.
       | Who would use a small launch vehicle when a medium one is the
       | same price, giving you a lot more room for maneuver propellant.
       | 
       | This is the size of Falcon 9 v1.0, and they once believed full
       | reusability was possible.
       | 
       | https://m.youtube.com/watch?v=sWFFiubtC3c&feature=youtu.be
       | 
       | Edit: they haven't announced full reusability. But I believe
       | they're working on it.
       | 
       | Edit 2: I still don't believe mega-constellations are the reason
       | for Neutron. It being the minimum size for full reusability could
       | be one, but another explanation is it being the minimum size for
       | human space flight.
        
         | darknavi wrote:
         | > https://m.youtube.com/watch?v=sWFFiubtC3c&feature=youtu.be
         | 
         | Wow I forgot SpaceX originally wanted a reusable second stage
         | on F9. Would have been pretty cool.
        
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