[HN Gopher] The slow rise of robots in the data center
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       The slow rise of robots in the data center
        
       Author : vanburen
       Score  : 73 points
       Date   : 2021-06-26 11:08 UTC (2 days ago)
        
 (HTM) web link (www.datacenterdynamics.com)
 (TXT) w3m dump (www.datacenterdynamics.com)
        
       | tablespoon wrote:
       | > "The server rack is more than 50 years old. There is no other
       | piece of technology in data centers that has survived for so
       | long," Zsolt Szabo told DCD back in 2016.
       | 
       | Quick, someone tell him about floors, walls, ceilings, doors, and
       | electric light.
        
         | laurent92 wrote:
         | Tell him about the SR-71 (entered service in 1966, and it's
         | still the same instances that are flying). Most Cessnas flying
         | are also 50+ years old, because if you purchase a more recent
         | one, it has to comply with all the newer rules.
        
           | tablespoon wrote:
           | Yeah, but those aren't in data centers.
        
       | donalhunt wrote:
       | My sense is that robots are in use more than the article makes
       | out. Anywhere there is a risk of human error or repetitive work
       | that can be simplified, you'll find robots are a candidate.
       | 
       | The main issues with robots in my experience is whether you can
       | get the desired throughput while including planned and unplanned
       | maintenance work, reconfigurations, etc. The upfront capital cost
       | generally means you don't have the ability to have a drop-in
       | replacement ready to go when a change is required. That results
       | in downtime. Folk familiar with LEAN six sigma will know that
       | hidden bottlenecks should be avoided or you build up large
       | backlogs during downtime.
       | 
       | Good news for datacenter engineers is that fixing robots may
       | become part of your remit in the future (interesting niche given
       | the mix of software and mechanical). More interesting work will
       | always exist!
        
         | dv_dt wrote:
         | Are there any interesting mathematical or other tools that you
         | recommend to evaluate hidden bottlenecks systematically? I
         | wonder for example, about Toyota making a decision to add
         | inventory buffer for chips vs other auto makers. Great decision
         | in hindsight, but how did they evaluate that in context with
         | other possible actions.
        
           | pm90 wrote:
           | The only way to know for sure is by experiments/simulations.
           | 
           | The heart of any competent operations team, whether its in
           | computer systems or plain old logistics, is _drills_. You can
           | 't simulate every possible scenario, but you try to analyze
           | and get an initial set, and the build that up as you run into
           | actual production issues. What you want to avoid is running
           | scripts for the first time in the middle of a disaster.
        
       | sithadmin wrote:
       | Not sure if I really buy that the Switch security bot is a
       | serious project, given that over-the-top security theater seems
       | to be one of Switch's main marketing points. Their employees wear
       | military tactical gear; their facility walls and gates are
       | designed like they're meant to house a prison; they have racks of
       | what appear to be real guns and riot gear displayed prominently
       | behind the security folks that check you in. Factor in the Bond-
       | villain architectural aesthetic and it's really just too much to
       | take seriously.
       | 
       | Bizarro security roleplaying aside, Switch is probably the most
       | professional and competent data center operator I've worked with.
        
         | markzzerella wrote:
         | I know half a dozen folks that have worked there who all
         | independently described the security as a joke to impress
         | clients. When I took a tour once they claimed that because of
         | their government contracts they can legally commandeer fuel at
         | gunpoint to run their generators if they need to, which is a
         | cute fantasy.
        
         | foobarbazetc wrote:
         | Presumably the Fed/State government people who hand out the DC
         | contracts like the security cosplay. :)
        
           | dmurray wrote:
           | Doesn't explain the high level of competence, though.
        
             | fragmede wrote:
             | The fact that private sector can pay much better than the
             | government can seems to explain it neatly. Concepts like
             | honor and service to your country doesn't pay the bills as
             | nicely as selling AMZN.
        
               | TiberiusC wrote:
               | This may have been true two decades ago. Now AMZN's
               | biggest customer is the government
        
         | pram wrote:
         | When I worked at Oracle our DC had similar, but less stylish
         | armed guards. It was because we had equipment for Federal
         | Government contracts. Another smaller (former Siebel!) DC with
         | no government stuff I visited basically had zero security in
         | comparison.
         | 
         | So it might be a requirement?
        
         | formerly_proven wrote:
         | > Factor in the Bond-villain architectural aesthetic and it's
         | really just too much to take seriously.
         | 
         | -- Sith admin
        
         | donalhunt wrote:
         | [deleted]
        
           | Firerouge wrote:
           | I think you're confused, the poster you're replying to is
           | talking about a company named Switch that makes robots for
           | monitoring/patrolling/securing data centers.
           | 
           | Nothing to do with packet switched networks
        
             | donalhunt wrote:
             | You are absolutely correct. I removed the post.
        
         | systemvoltage wrote:
         | Isn't security theater exactly the thing that's needed to deter
         | threats? When you see guards that look like Navy Seals, it is a
         | pretty strong deterrant.
        
           | markzzerella wrote:
           | Regular datacenters don't seem to be having major problems
           | with technicals full of insurgents stealing hard disks, but
           | maybe I'm just out of the loop.
        
       | MR4D wrote:
       | Sponsored by CBRE.
        
       | pm90 wrote:
       | It would be fascinating if we had infinitely reconfigurable data
       | center network topologies. Among other things, you could have eg
       | Just In Time network rebalancers that could add more capacity
       | between nodes that have a lot of traffic between them. The
       | reconfiguration would have to be instant, or at least take less
       | time than the actual data transfer to have any benefits.
        
         | sithadmin wrote:
         | Things are already moving this direction with adoption of
         | network virtualization solutions and overlays becoming the norm
         | in corporate data centers.
        
         | wmf wrote:
         | There has been a bunch of research on reconfigurable optical
         | datacenter networks to do this.
        
       | klodolph wrote:
       | There are various quotes about robots at Google, but the picture
       | labeled "Google" is of an ordinary tape library (looks like a
       | StorageTek / Oracle library). If Google has built robots, that's
       | not one of them.
        
       | trhway wrote:
       | recent AWS Frankfurt event when the datacenter was flooded with
       | gas to push oxygen out seems to make a good use case for the
       | robots there.
        
         | contingencies wrote:
         | Why did they do that? Are they trying to kill sleeping
         | sysadmins, vaguely threaten intruders, did they have a rat
         | problem, or what? Seems ... inexplicable without the
         | involvement of bureaucrats.
        
       | johnohara wrote:
       | Gone are the days of tape operators on roller skates, but this
       | article is correct in its assessment that change in the
       | datacenter moves at a very deliberate pace.
       | 
       | Oddly enough, I found the reading pace of this article similar to
       | the change it describes. Nothing negative mind you, just gently
       | rolling in its delivery.
        
         | markus_zhang wrote:
         | Hi do you have any book/video talking about skaters in data
         | center? I checked Youtube and only found one for switch board.
         | Thanks!
        
           | johnohara wrote:
           | No. Sorry. My comment was from a conversation I had in the
           | mid-80's with a couple of field service reps who worked the
           | site and couldn't believe it themselves.
           | 
           | The magtapes used to hang on row after row of metal racks.
           | The operators would retrieve the tapes, hold them on their
           | forearms, and bring them back to what were usually a
           | centralized set of tape drives.
           | 
           | Here's an offset into a video showing what it typically
           | looked like. [0] The narrator refers to a "search tape" used
           | to retrieve the person's information. The tape had to be
           | retrieved from the racks.
           | 
           | The sheer weight and overall length of the rows/racks meant
           | the rooms were often lower level with vinyl flooring over
           | concrete (raised tile later). Imagine walking up and down for
           | an 8-hour 5pm-1am shift. Not difficult to imagine skates.
           | 
           | Here's another video with a good representation of how it
           | worked. [1]
           | 
           | As I have come to accept, the mid-80's was pre-everything.
           | Deliberate change takes time.
           | 
           | [0]: https://youtu.be/Iddrm7mHPrY?t=111 [1]:
           | https://www.youtube.com/watch?v=Cwj6pfhWBps
        
             | dtgriscom wrote:
             | A few seconds after your starting point in that first
             | video, you can see a loop of tape vibrating back in forth
             | in a rectangular channel. That's a vacuum column, with a
             | (mild) vacuum pulling the tape loop to the right. This lets
             | the servomotors that move the tape past the heads start and
             | stop rapidly, while the heavy tape reels can spin up and
             | down more slowly.
             | 
             | See how the vibrating loop passes back and forth across a
             | hole in the middle of the column? That's a pressure sensor.
             | As the loop moves across the hole, the pressure in the hole
             | changes, telling the drive whether it's time to reel in or
             | dispense more tape.
             | 
             | More info: https://en.wikipedia.org/wiki/9_track_tape
        
             | markus_zhang wrote:
             | Thanks a lot for the links!
        
           | johnohara wrote:
           | Couldn't resist. Here's another video showing a streamlined
           | and "much more compact" computer room from around 1990. That
           | 44GB of disk storage (DASD) probably cost $150,000 at the
           | time. Somebody signed the P.O. and slept well that night. [0]
           | 
           | Best part. You could roller skate to the music.
           | 
           | [0]: https://www.youtube.com/watch?v=vlvUz3T4WTA
        
           | donalhunt wrote:
           | From personal experience, health and safety officers prefer
           | workers to walk around facilities. Accidents while rare can
           | result in hospitalisation (broken bones) when using skates,
           | scooters and bicycles.
           | 
           | I was once in a datacenter that had a golf cart to get from
           | one end to another (yes - it was that long).
        
             | markus_zhang wrote:
             | Wow that's fun time~~
        
       | tabtab wrote:
       | Back in the 90's we half joked that we needed a remote controlled
       | robot with 3 fingers to press Alt Ctrl Delete rather than drive
       | down to the data center at 3am to reboot a jammed server. I
       | sketched "R2Reboot".
        
       | aperrien wrote:
       | I'd think that a robot that could neatly wire up racks with
       | cabling (ethernet, power, & fiber) would be quite doable and
       | useful. Does anyone here have experience with such a project?
        
         | sithadmin wrote:
         | Having wasted way more hours of my life than I would like on
         | rack-and-stack...I don't think it's possible to fully automate
         | this in a scalable manner without a radical re-work of rack
         | design. Which isn't going to happen any time soon, given that
         | the current standards have so much momentum behind them.
         | 
         | As things are: even in well-managed data centers, the racks
         | themselves are always somewhat finnicky, with varying levels of
         | precision in assembly from rack to rack that require odd
         | workarounds for equipment installation more often than one
         | would expect. And that's not to mention how incredibly variable
         | the rack enclosures themselves can be, which has big
         | implications for cable routing. And nevermind the fact that
         | there's basically no standard for port placement on rackmount
         | systems.
         | 
         | Rack-and-stack labor is dirt cheap, or easily foisted off on
         | your sysadmins for small deployments. I don't see a robot for
         | this being competitive from a cost standpoint unless that robot
         | is extremely general purpose and able to fulfill other roles.
        
           | donalhunt wrote:
           | This.
           | 
           | Contingent workforces are cheap (minimum wage essentially).
           | 
           | It's also cheaper to use connecters that mate on insertion
           | than to use connectors that humans are accustomed to.
        
           | Robotbeat wrote:
           | Basically, a giant blade server is what a server rack
           | optimized for automated server install and replacement would
           | look like. Something like a cross between a vertical
           | warehouse robot and a tape jukebox is what would service it.
           | 
           | Of course, at that point it you're adding a bunch of cost and
           | may be better off just designing the servers to last for like
           | 10 years with enough redundancy (and hot/warm/cold spares) to
           | not need any physical swapping, then replace the whole thing
           | with a forklift at end of life.
        
             | eb0la wrote:
             | A friend worked in Live (now called Bing) some years ago
             | between 2004-2007 I guess...
             | 
             | He told me they had a robot like the ones from storagetek
             | but for unplugging faulty blade servers and plug back new
             | ones.
             | 
             | Makes sense for large scale installations.
        
             | wmf wrote:
             | Submer seems to be working on exactly that.
             | https://www.youtube.com/watch?v=zIB_BIEttFo (the robot is
             | at the end)
        
           | xyzzy_plugh wrote:
           | Indeed. Even the largest DCs are putting so few racks up per
           | day (still many, many racks) that throughput is rarely the
           | problem.
           | 
           | Actually getting the parts on time has been more of an issue
           | in my experience, or finding out that your entire rack is
           | forfeit because it fell over at the docking bay.
           | 
           | I can count on one hand the number of times I've seen rack-
           | and-stack go too slow for the consumers to actually use the
           | hardware. Usually the hardware is sitting waiting to be
           | provisioned for eons.
           | 
           | The real labor is pulling bad drives/boards and rejiggering
           | the network after the racks are in. So many outages are
           | caused by magic hands making an error and pulling the wrong
           | cord.
        
           | bluedino wrote:
           | >> I don't think it's possible to fully automate this in a
           | scalable manner without a radical re-work of rack design.
           | 
           | I think the same thing when people talking about sending a
           | 'plumbing robot' to your house.
        
         | jjeaff wrote:
         | I think it would be a lot more likely that the next step would
         | be a different "smart rack" where connections, or a single,
         | huge bandwidth network cable would come in to the rack in a
         | single place. And then have a single connection per device in
         | the rack. Then software would handle the routing.
        
           | [deleted]
        
         | panic_on_oops wrote:
         | Maybe not rack and stack, this will definitely not fully
         | replace traditional datacenter operations but complement it and
         | make it more streamline. Thinking about how we currently do
         | disk and cable swaps,memory or even system boards misses the
         | point. Of course it can't be automated because there's no
         | unified standard. There needs to be one for such tasks to be
         | fully automated with robots, the rack, server, network switch
         | and even hot/cold aisles need to be redesigned to work with a
         | standard that supports robotics arms instead of human ones. No
         | more wires, maybe conductive rails.
         | 
         | This will take infinity to accomplish (barring disruption in
         | compute/storage) because -
         | 
         | * Remote human hands are ridiculously cheap, and they can
         | perform functions robots can't without extra pay or a paid for
         | software upgrade (think shipment handling, etc). Only real use
         | case that comes to mind is one without economic justification,
         | but of necessity. Think datacenters in space or deep
         | underwater, or hostile environments. So maybe innovation in
         | this field will come from the government this time, and trickle
         | to the private sector. Maybe.
         | 
         | * The cost of such investment far outweighs the financial
         | gains. In the very competitive cloud business, it's the
         | services you offer that matters most, and the reliability of
         | your systems. Sending a person with a code scanner to verify
         | and do a quick disk or cable swap is not a risky endeavour.
         | Unplugging the wrong cable and causing an outage never happens
         | on properly designed systems, with properly set maintenances,
         | so this is irrelevant (when was the last time you've heard that
         | in an outage retrospect?)
        
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