[HN Gopher] Recycled silicon used in 19.7% efficient PERC solar ...
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       Recycled silicon used in 19.7% efficient PERC solar cells
        
       Author : taubek
       Score  : 33 points
       Date   : 2022-02-12 19:56 UTC (3 hours ago)
        
 (HTM) web link (pv-magazine-usa.com)
 (TXT) w3m dump (pv-magazine-usa.com)
        
       | jiggawatts wrote:
       | Why bother? It's not like silicon is some rare element that needs
       | to be mined in distant, war-torn countries.
       | 
       | It's literally sand!
       | 
       | The hard part is purifying it. Starting from already manufactured
       | electronics seems like an uphill battle because the silicon is
       | already contaminated with precisely those elements that need to
       | be removed from it to control its electronic behaviour!
        
         | andrewxdiamond wrote:
         | We as a society cannot keep disposing of things forever. We
         | need to be making as many production streams cyclical as
         | possible, or we will eventually run out of the easy-to-aquire
         | resources
        
           | kiba wrote:
           | Would be more concerned with pollution and side effect before
           | resources scarcity.
        
           | slavik81 wrote:
           | The earth's crust is 60% silicon dioxide. I don't understand
           | how we could possibly run out.
           | 
           | I mean, I get the value in recycling the panels. It's
           | presumably easier to start with almost pure material than 60%
           | pure. Still, if it were cheaper to start with a chunk of
           | feldspar than an old panel, I don't think we'd have to worry
           | about the lack of virgin materials.
        
         | teruakohatu wrote:
         | The world is producing vast quantities of solar panels, which
         | will eventually end up in landfills. What they are doing is
         | essentially just what say: removing sand from panels and
         | separating the contaminants which can then be dealt with
         | separately.
        
         | hedora wrote:
         | Sand mining causes significant environmental damage, and
         | there's a shortage of sand from the less-delicate sources.
         | 
         | Also, I imagine it takes a lot of energy to go from "we found
         | this on the beach" to "this is ultrapure silicon for use in
         | solar cells". We have essentially unlimited aluminum too.
         | 
         | The purpose of recycled cans is saving energy and reducing
         | pollution from extraction. I do wonder whether it's easier to
         | start with glass from beverage bottles than from solar panels
         | though.
        
           | pfdietz wrote:
           | Silicon is purified by conversion to trichlorosilane,
           | followed by distillation. One doesn't need extremely pure
           | silica as the input. An intermediate step for this is
           | reduction of silica to metallurgical silicon which is not
           | anywhere close to semiconductor grade (it's about 98% pure).
           | 
           | Where one DOES want pure silica is in making the crucibles
           | where silicon is melted. There's a particular mine in North
           | Carolina (Spruce Pine) where this very pure silica is mined.
           | We could make artificial pure silica, but this stuff is
           | cheaper.
        
         | orev wrote:
         | All sand is not equal, and it is slowly becoming more scarce.
         | There are already sand mafias popping up due to certain types
         | of sand (used in construction) becoming hard to find. There are
         | black markets, and shady practices already happening. Maybe the
         | sand needed for semiconductors doesn't fall into this category
         | yet (I don't know, maybe it does), but it doesn't hurt to start
         | thinking about it.
        
         | scotty79 wrote:
         | We are already running out of one type if sand mostly due to
         | the amount of concrete we make.
        
         | _Microft wrote:
         | The Fraunhofer Society is a research organization (tending
         | towards the applied/engineering end of the spectrum), so the
         | answer might be simply "because they can?".
         | 
         | Beside that: if they can work out the economics of the process,
         | why not? Waste disposal costs money which might shift the
         | economics in their favour (as people would have to pay someone
         | for disposal anyways, so they could as well pay the people who
         | make new panels from old ones).
        
           | [deleted]
        
       | baybal2 wrote:
       | How long would they last?
       | 
       | A lot of record breaking cells are lab only due to them degrading
       | so fast that it precludes any practical use.
       | 
       | General rule, the purer the silicon, the less doping, the longer
       | its life, albeit at low efficiency.
       | 
       | Silicon cells above 20% were in labs decades ago, but practical
       | designs with long life only appeared last decade.
        
         | rererr wrote:
         | To my knowledge, having a couple years working photovoltaic
         | research, degradation is only a significant issue in the
         | perovskite solar cells (basically organic molecules that react
         | with or at least see property changes with adsorption of
         | water). Others get maybe a bit of degradation (a couple percent
         | maybe) in the near term, but what they are is what they are.
         | Solid state devices are pretty stable, which is also why CPUs
         | can work for long periods of time (same basic building block,
         | the PN junction, and yet much more complicated).
         | 
         | The problem with solar cell efficiency as being the top-line
         | metric is that is that it outright ignores a very complex
         | system. Never mind you got to string them together for panels.
         | Nevermind you just spent $10k making that one cell and your
         | yield is pretty garbage. Never mind that an incrementally more
         | efficient cell doesn't move the needle much when a large
         | fraction of the cost is delivery and installation. Nevermind
         | intermittency is a huge problem for the technology in general.
         | 
         | Another important thing to look into for the photovoltaic
         | problem is the Shockley-Queisser limit [1], which shows that we
         | don't even have a lot of room to run in terms of basic
         | efficiency improvements (~50% for Si). That's a fundamental
         | physical limit for single junction cells.
         | 
         | In terms of scientific advancements, I would get much more
         | excited to see improvements in energy storage technology.
         | Photovoltaic deployment is probably also going to see more
         | advancement based on improvements in manufacturing, logistics,
         | and building construction. At this point achieving cell
         | efficiency records is more just for the sci-peen.
         | 
         | [1]
         | https://en.wikipedia.org/wiki/Shockley%E2%80%93Queisser_limi...
        
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       (page generated 2022-02-12 23:00 UTC)