[HN Gopher] Show HN: I Designed and Built an eBike
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       Show HN: I Designed and Built an eBike
        
       This post shows and explains the design of the eBike I built
       myself. I decided to post it on this specific forum because this is
       where it all started, by stumbling on another post, as mentioned in
       my entry.
        
       Author : gkasev
       Score  : 35 points
       Date   : 2022-02-23 21:46 UTC (1 hours ago)
        
 (HTM) web link (endless-sphere.com)
 (TXT) w3m dump (endless-sphere.com)
        
       | ghostly_s wrote:
       | So it drives the pedal shaft? Isn't that a safety hazard?
        
         | KennyBlanken wrote:
         | It looks like it has a chainring clutch, though without a
         | chainguard cover, you have the risk of clothing, body parts,
         | shoelaces, etc getting sucked into the chain, yeah.
         | 
         | The motor sticks out uncomfortably close to the pedals and
         | particularly on a MTB I could see a rider accidentally stepping
         | on it...and it looks like an outrunner, so that would also be
         | quite bad, as the foot would get launched backwards pretty
         | violently.
         | 
         | This is a lot of effort compared to just bolting on a Baofang
         | mid-drive motor. The components are also placed such that
         | unless you have a pretty good front fender, they'll be covered
         | in crap in no time.
        
       | slingnow wrote:
       | Cool build, but it doesn't look like it would actually stand up
       | to the typical stresses of mountain biking (rock strikes, water,
       | mud, debris, etc). On super smooth singletrack I could see it
       | being fun though.
        
       | bri3d wrote:
       | A few ideas:
       | 
       | * A VESC based ESC instead of the HobbyWing one will give a lot
       | more control and telemetry, including a phone app and detailed
       | current use logging. I know from RC planes that HobbyWing ESCs
       | are very high quality, but VESC is specifically written for drive
       | systems and has a lot of features.
       | 
       | * LiIon or LiFePO4 round cells are safer and more energy dense
       | than LiPo pouch cells, at the expense of current sink capacity
       | you don't need. They're also cheaper.
        
       | vosper wrote:
       | It's a conversion of an existing bike to be electric, right? Or
       | did you design and build the frame, too? Either way, nice work!
       | 
       | I think we're about to see a lot of innovation in scooter- and
       | bike-adjacent mobility things - I don't mean the motors, but the
       | frames etc... eg we might see more cargo e-tricycles?
        
       | mdoms wrote:
       | Why the no welding requirement?
        
         | Hextinium wrote:
         | They probably don't have access to a welder and so they can't
         | weld. It looks like they have a router table and a sheet metal
         | bender so that's what they used to make it.
        
       | mft_ wrote:
       | How are the mounting brackets made (or obtained)? You said you
       | didn't want to CNC anything, but they look CNC or laser cut?
       | 
       | Any estimates of your expected range?
        
       | 2muchcoffeeman wrote:
       | Is it weather proof? I guess not since the motor windings are
       | exposed? Where did you get the sheet metal fabricated?
       | 
       | Otherwise looks good!
       | 
       | When I got a 3D printer it was amazing to be able to make my own
       | designs, but I wish I had the capability to work with more
       | durable materials.
        
       | jstanley wrote:
       | You mention a throttle - I had a skim but couldn't find anything,
       | I wonder if you considered adding a pedal-assist system of some
       | sort?
       | 
       | I suppose a throttle is a much more direct connection between
       | your mind and the motor control, unfortunately they are illegal
       | in my country.
        
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       (page generated 2022-02-23 23:00 UTC)