[HN Gopher] Mechanics invent an axle that can achieve steering a...
       ___________________________________________________________________
        
       Mechanics invent an axle that can achieve steering angles of up to
       80 degrees
        
       Author : tnorthcutt
       Score  : 192 points
       Date   : 2022-07-25 13:49 UTC (9 hours ago)
        
 (HTM) web link (interestingengineering.com)
 (TXT) w3m dump (interestingengineering.com)
        
       | gene-h wrote:
       | Why stop at 80 degrees? With electric drive it's possible to do
       | 360 degree steering[0].
       | 
       | [0]https://www.proteanelectric.com/technology/#protean360plus
        
         | ninju wrote:
         | Eye-catching graphics and cool soundtrack
         | 
         | What about a real product?
        
       | znpy wrote:
       | I couldn't care less about in-car enterntainment systems or
       | heated seats.
       | 
       | But this... I want this.
        
       | _trampeltier wrote:
       | Solution from 1927
       | 
       | https://m.youtube.com/watch?v=QilY00dCof8
       | 
       | This was even 90 degrees
        
         | jacquesm wrote:
         | Nice find, I never knew that such a thing was done in that way.
         | You really don't want to think about what would happen if that
         | mechanism ever triggered while driving :)
         | 
         | Also, I wonder how they kept the alignment properly, that is a
         | pretty small tolerance affair unless you want to go through a
         | new set every 1000 km or so.
        
       | selimnairb wrote:
       | Now people who grew up in suburbs will have to find a new excuse
       | for not being able to parallel park.
        
       | gnicholas wrote:
       | > _Do you have trouble with parallel parking?_
       | 
       | Many times when I see people having difficulty parallel parking,
       | it's because they don't know when to turn and how much. They end
       | up parked 3 feet from the curb because of their timing errors.
       | 
       | Something like this would make it easier to park in spaces, but
       | it won't fix of not knowing the steps to parallel park.
        
         | a_t48 wrote:
         | I was better at parallel parking before I got a new car. Super
         | afraid about curb rash. :(
        
           | gnicholas wrote:
           | I rarely use my car's self-parking feature, largely because
           | it forces me to pull forward way too far before it will take
           | over.
           | 
           | But I've started activating the self-parking mode while I
           | park manually, since it forces the backup camera to be turned
           | on at all times. Otherwise it's only on when I'm in reverse.
        
       | jacquesm wrote:
       | Another car that will do _very_ tight turns:
       | 
       | https://www.youtube.com/watch?v=S1UaC51OSPw
        
       | Terr_ wrote:
       | As much as I love these concepts, there's a hidden externality to
       | consider: If one car only needs extremely small margins to park,
       | it's possible for conventional cars ahead or behind to lose too
       | much of their normally-expected larger buffer space, and be
       | unable to (easily) leave.
        
         | wolrah wrote:
         | > If one car only needs extremely small margins to park, it's
         | possible for conventional cars ahead or behind to lose too much
         | of their normally-expected larger buffer space, and be unable
         | to (easily) leave.
         | 
         | Doesn't the same apply already with large low-maneuverability
         | vehicles versus subcompacts?
         | 
         | If there's a Ford Excursion or Chevy Suburban overhanging a
         | parallel parking space in to the space in front of it, there's
         | a good chance my Fiesta still fits just fine. If I park there,
         | that's probably going to make it harder for them to leave.
         | 
         | I know in a lot of the world the American city style of
         | parallel parking with defined spaces isn't a thing, you just
         | park along the curb wherever your vehicle fits, but still this
         | situation already exists. Smart cars, those little one seat
         | city runabouts, motorcycles, etc. will fill the tiniest gaps
         | given the opportunity and people still get by.
        
         | wkearney99 wrote:
         | That was my first impression as well, seeing how close the
         | vehicles ended up.
        
       | anentropic wrote:
       | Looks great!
       | 
       | Couldn't help noticing the video appears to show the demo car
       | also has 4WS with rear wheels also steering
       | 
       | ZF's own page about this has a bunch more info
       | https://www.zf.com/products/en/cars/stories/maneuverable.htm...
       | 
       | Their page also contradicts the Interesting Engineering where it
       | said:
       | 
       | "The system further requires an unusually large amount of space
       | in the wheel wells to get that kind of angle, one that can only
       | be achieved in front-wheel drive vehicles."
       | 
       | The ZF page states the opposite:
       | 
       | "EasyTurn is suitable for vehicles with rear-wheel drive, the
       | usual setup in electric cars. And it is ideally suited for volume
       | segments because the MacPherson axle is compatible with around 80
       | percent of today's common platforms"
        
         | robin_reala wrote:
         | Yeah, that struck me as well. The demo video uses an i3 which,
         | unless they've done some serious reengineering, is a RWD
         | vehicle.
        
           | jcampbell1 wrote:
           | This only works for rear wheel drive. The author is terribly
           | confused. To achieve these turns, the torque is applied on
           | the outer rear wheel by braking the inside rear wheel.
        
         | darksaints wrote:
         | It's gotta be a typo. Front wheel drive gives you the opposite
         | of a lot of space in the wheel wells.
        
           | UniverseHacker wrote:
           | I agree this must be a typo! The demo car in the video (BMW
           | i3) is a rear wheel drive car.
           | 
           | Given that, this whole thing doesn't make any sense to me as
           | a supposed advance. RWD cars have always had tighter turning
           | raidii. Many of them actually have a stop to keep you from
           | turning the wheel 90 degrees such that the tires push instead
           | of roll. I remember adjusting an early 70s Volvo so the front
           | wheel could turn almost 90 degrees just as an experiment, and
           | doing this adjustment was trivial.
        
             | twawaaay wrote:
             | Well, FWD cars will always have a potential for tighter
             | turning radius.
             | 
             | RWD car is essentially pushing on a wheel that is almost
             | perpendicular -- not very helpful, a lot of force needed to
             | start the car rolling, potential to damage the wheel. As
             | you get closer to 90 degrees the force needed becomes
             | higher than available traction and the entire thing stops
             | steering at all.
             | 
             | FWD can be thought as "pulling" the car by the front of it,
             | the wheels can be in any position as long as we know how to
             | transfer power.
        
               | ryukoposting wrote:
               | Sure, it's true that "FWD cars will always have a
               | potential for tighter turning radius." In practice,
               | that's not the case for conventional front-engine
               | layouts.
               | 
               | Most RWD cars mount their engines longitudinally, so the
               | transmission sticks out the back of the engine. This
               | means there isn't a whole lot of "stuff" sticking out to
               | the left and right of the engine. That means more room
               | for wheel articulation.
               | 
               | One problem with FWD is space. Since the engine is
               | usually mounted transversely, the transmission has to go
               | under/beside the engine, taking up space that would
               | otherwise be usable for larger suspension components /
               | wheel articulation.
               | 
               | The other problem with FWD is, as you mention, power
               | transfer. It would be extremely difficult to design a
               | shaft that could transfer power to a wheel that
               | articulates up to 80 degrees. Keep in mind that such a
               | shaft must snake its way through suspension components,
               | too.
               | 
               | I suspect that the BMW i3 was featured in the video for a
               | lot of reasons:
               | 
               | 1) It's RWD, which leaves room for extreme wheel
               | articulation.
               | 
               | 2) It's electric, so there's less stuff up front in the
               | first place.
               | 
               | 3) The i3's tires are super skinny, meaning less
               | resistance on those super tight turns.
        
         | bbarn wrote:
         | > Couldn't help noticing the video appears to show the demo car
         | also has 4WS with rear wheels also steering
         | 
         | First thing I noticed as well. I would imagine it's also
         | possible without it, but you'd likely be losing traction on the
         | rear inside wheel? At slow speeds some cars already do this
         | anyway, even with the differential helping minimize it.
        
           | photoGrant wrote:
           | You use a lovely thing called a haladex
        
             | jacquesm wrote:
             | Haldex?
        
             | jjtheblunt wrote:
             | or torsen
        
         | throwaway0a5e wrote:
         | Considering a) ze German penchant for interesting control
         | linkages and b) the lack of an 80degree CV shaft shown in the
         | demo video I'm assuming this is a RWD thing.
         | 
         | If they could pull of an 80deg CV joint, hell even a 60deg one,
         | at a decent price/performance point that would be the real
         | money maker here. Every fork lift made in the last century can
         | turn the wheels near 90, being able to transmit the power there
         | (like you need in a FWD application) is the hard part.
         | 
         | Furthermore, work trucks and vans need this kind of stuff a lot
         | more than compact cars do. A tiny car already turns good enough
         | to be not a pain point in practice, the opposite really. People
         | are already highly satisfied with them so making it turn better
         | is just dick measuring. Taking a van that turns bad and making
         | it turn good is a competitive advantage.
        
           | jabroni_salad wrote:
           | A lot of commercial operations (including usps actually) take
           | a 'just dont ever reverse anytime anywhere' approach with
           | their drivers to reduce accidents. I could definitely see
           | this being hugely popular on work trucks and vans.
        
           | 0xbadcafebee wrote:
           | > A tiny car already turns good.
           | 
           | This device would gain us 1-2 more cars per parallel parked
           | city block (if it took off). You simply can't get out of a
           | parallel parked space without extra room due to steering
           | angle.
        
             | prmoustache wrote:
             | It is more about how much patience do you have than
             | steering angle.
        
           | ActorNightly wrote:
           | The issue is that there is a lot of other things that you
           | have to consider when designing linkages. You have to make
           | sure the system is directionally stable, and works with
           | suspension. On forklifts, you don't really need to design for
           | that.
        
           | hnov wrote:
           | Maybe the thing to solve this will be individual electric
           | motors that are mounted to subframe as to not add unsprung
           | mass but articulate with the wheel somehow. Or more
           | realistically instead of huge angle on undriven wheels, a bit
           | of an angle on all wheels. It's been done for a while, in the
           | 90s on Japanese sports cars and now German luxo barges.
        
             | SigmundA wrote:
             | Something like Ree [1] drives will probably be the future,
             | minimizing unsprung while moving the drivetrain out to the
             | wheels. I could see a top mounted motor driving a splined
             | shaft that is also the kingpin with a sliding pinion
             | driving wheel and you would have full 360 ability just have
             | to keep friction down on the sliding pinion. Basically
             | sliding pillar suspension with the pillar also being the
             | driveshaft.
             | 
             | Or just rotate the whole drive with suspension unit, just
             | needs a much larger wheel well.
             | 
             | 1. https://ree.auto/technology/
        
               | baybal2 wrote:
        
           | SigmundA wrote:
           | Or a hub drive electric.
        
           | neuralRiot wrote:
           | >being able to transmit the power there (like you need in a
           | FWD application) is the hard part.
           | 
           | I don't think that's very hard as forklifts or any other
           | material- moving equipment don't have the speed factor
           | constraints so they can use wheel mounted hydraulic or
           | electric motors.
        
       | bob1029 wrote:
       | If you want to see some even more insane steering angles, check
       | out drift cars. They've been doing this for a while now.
       | 
       | Even discounting the parking & u-turn use cases, the amount of
       | extra control you get at the extremes with more steering angle
       | can be pretty remarkable.
       | 
       | It took me a long time to figure out why so many cars in downtown
       | Houston had super fucked up tire arrangements (extreme camber,
       | sticking out really far, etc). Apparently drifting setups are
       | kind of a big deal in the car community now. Makes a lot more
       | sense once you understand the engineering and use cases.
        
         | Kirby64 wrote:
         | Donut Media (big YouTube channel) has a series of videos that
         | have been uploaded quite recently showing the installation of
         | some of the drift car parts needed to do this super high
         | steering angle gear. They do drifting after the installs and
         | you can see how big an impact it has on maneuverability.
         | 
         | See: https://www.youtube.com/watch?v=L73giZ75jTU
        
         | replygirl wrote:
         | most knuckles on drift builds are between 60 and 70 degrees--
         | putting 80 on a RWD electric car is just a great way for the
         | average driver to spin when they try to avoid a collision
        
         | mwint wrote:
         | Huh, I always thought they did that because someone
         | (mistakenly) thought it looked cool. The extreme camber
         | actually does help with a measurable aspect of handling?
        
           | jacquesm wrote:
           | In extreme conditions, yes. But in normal conditions and if
           | you care about tire wear it is a net negative.
        
           | tristor wrote:
           | There are two completely disparate car communities that use
           | camber.
           | 
           | 1. People who need negative camber to support high traction
           | while drifting or in tight turns on a race track. (this is
           | the minority unfortunately)
           | 
           | 2. Stance kids who think it looks cool and put "most locally
           | hated" stickers on their car and post about it constantly on
           | TikTok. (this is the majority, unfortunately).
           | 
           | There are very few track-driven vehicles running more than -6
           | degrees of camber in the front, meanwhile it is commonplace
           | to see stance cars with -10 degrees or more of camber. My
           | race car runs -4.5 in the front, as an example, and my
           | buddy's drift car is running -6.
        
             | bluedino wrote:
             | Where does the 225 tire on a 10" wheel come in? I ask
             | because drag racers will run a 275mm on a 14 or 15 inch
             | wheel so there must be a reason the wannabe drift kids do
             | it.
        
               | neuralRiot wrote:
               | The drag racers use such tire/rim ratio to make a
               | flexible connection to the ground and improve traction.
               | This https://ssl.c.photoshelter.com/img-
               | get2/I0000uzO7iSXj_JU/fit... is whathappen when your only
               | way to transmit 10k Hp to the ground is 2 pieces of
               | rubber.
        
               | mulmen wrote:
               | Short sidewalls ostensibly offer better cornering because
               | there is less deflection in the sidewall. They also
               | enable the use of larger brakes. Drag racers don't care
               | about this since they don't turn unless something has
               | gone wrong and they have lots of room to slow down. In
               | drag racing the sidewall is used like a coil spring to
               | capture torque before moving forward and then transmit it
               | to the course.
               | 
               | Stance kids and all their variants do things because it
               | looks good to them.
        
           | photoGrant wrote:
           | Of course. The more sideways you are the more you'd still
           | like your wheels to point the direction of intended travel!
        
       | stevenjgarner wrote:
       | Puts my rage in perspective when the Chevrolet Silverado devours
       | > 22ft with its turning radius.
        
       | The_suffocated wrote:
       | Near the end of the article:                 > As impressive as
       | the video is, there is no word whether this product is ready for
       | market or not.
        
       | ChrisMarshallNY wrote:
       | That's cool.
       | 
       | However (there's always a fly in the ointment), we'd need to see
       | how robust it is (front axles take a real beating), and how
       | expensive it is to equip and maintain.
        
         | UniverseHacker wrote:
         | Despite what the article says, this is only for RWD cars with
         | no front axles.
        
       | sloucher wrote:
       | One of the things that make this possible is the sudden increase
       | in space in [what was] the engine compartment, now that electric
       | cars are more common.
       | 
       | Most small cars with petrol engines have nowhere near enough
       | space for the wheel to turn like that.
        
         | throwaway0a5e wrote:
         | Even in the rear of the vehicle where things don't need to
         | steer packaging is a huge priority. Removing the engine won't
         | change this. The tire was never really trying to conflict with
         | the engine anyway. It was the structural bits of the car that
         | kinda need to be there to support the front and the suspension
         | that got in the way.
        
           | rootusrootus wrote:
           | I expect the real packaging issue with a FWD car would be the
           | driveshafts.
        
             | throwaway0a5e wrote:
             | Exactly. If they had a CV shaft that could support these
             | operating angles at an only slightly insane price point
             | they would be telling us because that's a much bigger
             | accomplishment than a steering linkage that has a lot of
             | angle. Forklifts have a lot of angle and nobody cares. It's
             | a question of straightforward tradeoffs.
        
         | asdff wrote:
         | The engine compartment doesn't have to be in the front
        
         | Brian_K_White wrote:
         | Now you're making me imagine a complicated arrangement with
         | essentially 2 vertical hinges, where the wheel only swings out
         | away from the car regardless which way it's turned. Then it
         | needs no more room in the engine bay. It would rattle and klunk
         | near the center/straight position, but aside from that it's
         | physically possible. It would probably need some kind of belt
         | to drive the axle so that it can bend around a pulley and a
         | changing angle while still delivering the power. Ok I've gone
         | off the deep end...
        
         | amelius wrote:
         | From the article:
         | 
         | "EasyTurn is suitable for vehicles with rear-wheel drive, the
         | usual setup in electric cars."
        
         | ddingus wrote:
         | I had an 80's era Vanagon with an insane turning angle. Lots of
         | room in the front wheel wells. Could U turn that thing on most
         | residential streets with cars parked on one side.
        
       | anuvrat1 wrote:
       | Drifters would love this.
        
       | Damogran6 wrote:
       | Lots of similarities to drifting car parts...also: Doesn't look
       | compatible with FWD
        
       | giarc wrote:
       | Looks cool, but is this a solution in search of a problem?
        
         | tiagod wrote:
         | I drive (and parallel park) in Lisbon regularly and having this
         | on my car would be a godsend.
        
         | wolrah wrote:
         | > Looks cool, but is this a solution in search of a problem?
         | 
         | The problem of maneuvering vehicles in tight spaces and
         | parallel parking with limited room is a real one that anyone
         | can observe by just standing around in places with heavily
         | occupied streetside parking.
         | 
         | Whether that problem is annoying enough to the right people to
         | be worth the cost of this system is a different matter, but
         | there is definitely no problem searching required here.
        
       | ummonk wrote:
       | I'm mildly amused that the animation for the second car parallel
       | parking seems to be placed too far forward and thus scrapes the
       | bumper of the car in front.
        
       | exar0815 wrote:
       | One thing I am wondering - i mean, everyone in the US knows Ford
       | invented the automobile and the diesel engine was named after an
       | american called Vin, but since when is ZF a US-company?
        
         | mulmen wrote:
         | Since 2016:
         | https://en.wikipedia.org/wiki/ZF_Friedrichshafen#ZF-TRW.
        
       | iancmceachern wrote:
       | It should read "mechanical engineers invent..."
        
         | moffkalast wrote:
         | Mechanical scientists!
        
       | [deleted]
        
       | donohoe wrote:
       | To be fair, you'd have to be a mechanic to invent an axle
        
       | Gravityloss wrote:
       | Since it seems to have rear wheel steering, if each wheel can
       | turn independently and enough, then the car could be rotated in
       | place.
        
         | fauria wrote:
         | That stationary spin is exactly what Rivian does, they call it
         | "tank turn": https://www.youtube.com/watch?v=7BkxjHkOvYY
        
           | mulmen wrote:
           | Can the system "tank turn" around an arbitrary point instead
           | of the center of the vehicle? I can imagine some situations
           | where a tank turn might be useful but a common scenario is
           | parallel parking where I would prefer to pivot around the
           | rear bumper.
        
         | CoffeeOnWrite wrote:
         | The article title says 80 degrees. My layman understanding is
         | rotating in place means 90 degrees. Correct me if I'm wrong.
        
       | dqpb wrote:
       | I prefer the surrealism of omni wheels.
        
       | moffkalast wrote:
       | This sort of thing keeps getting invented over and over for the
       | past hundred years but never seems to stick, and cars stay
       | impossible to parallel park.
        
         | dsego wrote:
         | impossible? people do it every day
        
           | moffkalast wrote:
           | Well in the true sense of moving the car completely sideways.
           | They even had it working in the 50s on production cars to
           | some degree with the extra rear wheel.
        
       | hinkley wrote:
       | The Triumph Spitfire is notable for a few reasons. Besides having
       | a Center of Gravity lower than the axle, giving it zero body roll
       | when cornering, it was also a 12'11" long car with a 12'1"
       | turning radius. It could turn around in less than two car
       | lengths.
       | 
       | I don't think that's 80deg but it's damned close. That vehicle
       | ceased production sometime around 1979.
        
         | [deleted]
        
         | Nick87633 wrote:
         | >Center of Gravity lower than the >axle, giving it zero body
         | roll >when cornering
         | 
         | That's not exactly how it works, the center of gravity should
         | match up with the kinematic roll center of the axle linkage for
         | there to be zero rolling moment.
        
         | mrcarruthers wrote:
         | I have one. It's a RWD car and the front wheels can turn so
         | much that instead of turning, the car will actually start to
         | drag the front wheels unless you're going really slow.
        
           | jeffreygoesto wrote:
           | Can confirm. I installed a steering angle limiter to reduce
           | the chance of too much stress on the joints. And yes, the
           | Spitfire can corner until it flies without rolling. Might be
           | me adding a lot to a low cog as well... ;-}
        
           | hinkley wrote:
           | RWD _and_ a high torque motor. I 'm pretty sure someone
           | somewhere has managed to snap some connecting rods in the
           | front end by being stupid.
        
             | jacquesm wrote:
             | All it takes is one sidewalk at that angle. At best it will
             | bend.
        
               | hinkley wrote:
               | Oh for sure.
               | 
               | "I can make it!"
               | 
               | <thump>
               | 
               | <Narrator>: He didn't make it.
        
       | Marlon1788 wrote:
       | hope those tires can hold up
        
       | yesdocs wrote:
       | Queue the accidents that will occur by over correcting in
       | distress
        
         | deusum wrote:
         | Queue the accidents that will occur by taking no-look u-turns
         | on packed streets
        
       | FabHK wrote:
       | Related tidbit about London's black cabs:
       | 
       | > London taxis must have a turning circle not greater than 8.535
       | m (28 ft). One reason for this is the configuration of the famed
       | Savoy Hotel: the hotel entrance's small roundabout meant that
       | vehicles needed the small turning circle in order to navigate it.
       | That requirement became the legally required turning circles for
       | all London cabs, while the custom of a passenger's sitting on the
       | right, behind the driver, provided a reason for the right-hand
       | traffic in Savoy Court, allowing hotel patrons to board and
       | alight from the driver's side.
       | 
       | https://en.wikipedia.org/wiki/Hackney_carriage#Vehicle_desig...
        
       | baybal2 wrote:
        
       | Zenst wrote:
       | The 1953 Bond minicar Mark C has a steering angle of 90 degree's:
       | 
       | http://microcarmuseum.com/tour/bond-mk-c.html
        
         | idiotsecant wrote:
         | It was right in front of us all along, all you have to do is
         | mount a moped engine to your _one_ front wheel! On side note,
         | it says that it is an aluminum body, which must have been a
         | pretty fancy thing at the time!
        
       | laxatives wrote:
       | My Dyson vacuum cleaner has a mechanism that can steer in pretty
       | much every angle that isn't gimbal locked. If we're still talking
       | about things you could do without regard to practicality, it
       | could steer in 360 degrees in a RWD.
        
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       (page generated 2022-07-25 23:00 UTC)