[HN Gopher] Fuel out of thin air: CO2 capture from air and conve...
       ___________________________________________________________________
        
       Fuel out of thin air: CO2 capture from air and conversion to
       methanol (2020)
        
       Author : bill38
       Score  : 67 points
       Date   : 2022-12-10 18:34 UTC (4 hours ago)
        
 (HTM) web link (research.american.edu)
 (TXT) w3m dump (research.american.edu)
        
       | the_third_wave wrote:
       | Using such a process on plain air is not likely to ever be
       | economically feasible as air only contains a tiny amount of CO2,
       | around 400 parts per million. If you want to run such a process
       | run it on the exhaust stack of a gas-fired power plant since that
       | contains a good amount of CO2. Of course this only makes sense if
       | the capture takes less energy than the power plant produces which
       | can not be the case since it would violate the second law of
       | thermodynamics [1].
       | 
       | [1] https://www.britannica.com/science/second-law-of-
       | thermodynam...
        
         | andrewmutz wrote:
         | Well the good news is that every year that 400ppm goes up
        
         | sbierwagen wrote:
         | >violate the second law of thermodynamics
         | 
         | This is directionally correct, in that coal emissions
         | sequestration is unlikely to be economical, but with two
         | caveats:
         | 
         | 1) Most coals are not actually pure carbon, they do contain a
         | small percentage of hydrogen. If you don't capture the
         | resulting water vapor+ then that gives you some combustion
         | energy for free.
         | 
         | 2) If you had to spend energy to split the carbon off CO2 and
         | sequester the carbon, then yes, it would be a pointless round
         | trip. Which is why most "clean coal" schemes just compress the
         | CO2 and sequester it underground.
         | 
         | ---
         | 
         | +: Water vapor is itself a powerful greenhouse gas, but it
         | varies between 4,000 and 25,000 ppm, so clean coal, which is
         | intended to be a short term stopgap measure operated only for a
         | few decades until the global PV solar infrastructure is built
         | out, shouldn't have time to affect global gas balances.
        
       | acidburnNSA wrote:
       | Quick summary: "Given sources of Carbon and Hydrogen plus massive
       | energy inputs, you can synthesize hydrocarbons!"
       | 
       | I feel like the headlines always try to pretend you're getting
       | energy out of the CO2 rather than putting energy into a
       | hydrocarbon energy storage chemical.
       | 
       | Question of course is economics of converting some (hopefully
       | clean-ish) energy into stored hydrocarbon chemical bond energy
       | and then combusting it in a vehicle vs. just digging up
       | hydrocarbons and combusting them.
        
         | DennisP wrote:
         | Well we might want to consider the externalities of "just
         | digging up hydrocarbons and combusting them."
        
           | acidburnNSA wrote:
           | Of course, and we are. But let's not pretend there is free
           | fuel floating around in CO2 as part of that consideration.
        
         | mlindner wrote:
         | I think the primary idea is that eventually we'll still need
         | carbon source inputs for making certain things (fertilizer for
         | one, most types of rocket fuel for another) and so this is an
         | alternative to that. If we're not getting hydrocarbons from
         | fossil fuels, we need to get it from somewhere else for the
         | petrochemical industry.
         | 
         | It's also a nice thing to do when the spot price of energy goes
         | negative or extremely low when there's tons of surplus
         | renewable energy.
         | 
         | I also heard one example assuming a future with nuclear fusion
         | being cheap and you put a nuclear fusion plant at larger
         | airports to produce jet fuel on-site.
        
         | subradios wrote:
         | I think it's totally plausible actually, there's lots of
         | stranded renewables and otherwise flared natgas that could be
         | used for this process
        
           | mlindner wrote:
           | The flared natural gas is happening because it's too
           | expensive to ship it away versus what it's worth. I'm not
           | sure what you gain by burning the natural gas into CO2, and
           | then converting it back into a hydrocarbon again only for it
           | to again be marooned...
        
             | PaulHoule wrote:
             | Very similar technology is used to turn CH4 to motor fuels
             | 
             | https://en.wikipedia.org/wiki/Gas_to_liquids
             | 
             | they say
             | 
             | https://en.wikipedia.org/wiki/Pearl_GTL
             | 
             | in Qatar makes about 95 million barrels of liquid a year at
             | $40 a barrel.
        
           | acidburnNSA wrote:
           | There are places you can get energy from to do this for sure.
           | But you're still putting energy into an energy conversion,
           | _not_ getting energy out of CO2. (Unless you 're doing some
           | kind of late stage stellar nucleosynthesis fusion, which...
           | you're not)
           | 
           | The headline should be: "Fuel components from air synthesized
           | into liquid fuel using energy from some other energy source"
        
             | simondotau wrote:
             | An inefficient process is still infinitely more efficient
             | than nothing.
             | 
             | I think there's an opportunity to formalise an excess
             | energy marketplace, established with an inefficient process
             | to get the ball rolling. From there, market forces can
             | dictate winners.
        
               | ticviking wrote:
               | The big thing here is in theory we could put something
               | like a nuclear plant(which people are afraid of) in a
               | remote area and produce fuels we are already equipped to
               | use from that pretty major energy source.
               | 
               | Combine that with Solar storage and geo-thermal storage
               | using that and maybe we will continue to have enough
               | movable energy to have long distance travel that isn't
               | wind driven.
        
               | PaulHoule wrote:
               | There is even talk of using a nuclear heat source to
               | drive petrochemical transformations in China as well as
               | the US
               | 
               | https://www.osti.gov/biblio/23032635
        
         | Animats wrote:
         | Yeah, these articles are consistently vague about the energy
         | inputs and outputs of the process.
         | 
         | This isn't even a closed cycle. It uses up potassium hydroxide.
         | 
         | Electrolyzing water into hydrogen and oxygen is more promising,
         | if you like that sort of thing. Once you have hydrogen, you can
         | make hydrocarbons, if you want to. That's good to have as a
         | technology for when we use up all the natural hydrocarbons and
         | still want to make plastics. As an energy storage system, it
         | sucks.
        
       | bparsons wrote:
       | There are a million ways to produce smaller amounts of energy
       | from larger amounts of grid energy. This isn't really useful.
        
         | Gibbon1 wrote:
         | Yeah it's like the old snark about investing. It's being easy
         | to make a million dollars. Just start with two million dollars.
         | 
         | The gross thing about this stuff is it's predicated on the
         | average person not being able to do the engineering and
         | accounting calculations to realize it's all lies.
        
       | 0xf00ff00f wrote:
       | Does anyone know whatever happened to Prometheus Fuels?
        
         | mgiampapa wrote:
         | Still burning money, but looking for things where green
         | premiums can be paid like for woke Zero Net Carbon aircraft.
        
         | tjkrusinski wrote:
         | It was anecdotal, but I met someone who worked with folks who
         | worked there, there's a lot of smoke and mirrors and they don't
         | really have what they say they have. Unfortunate as it looked
         | really promising.
        
       | AtlasBarfed wrote:
       | The low temp requirements look promising, but wake me up when the
       | cost of the system at scale is known.
       | 
       | Obviously things like long haul aviation need synthfuels, but I
       | wouldn't hold my breath that this will be the magic bullet for
       | keeping the ICE relevant in the next century.
        
         | rootusrootus wrote:
         | Given how inefficient ICE is to begin with, I can't imagine
         | something like this being used for any transportation that can
         | be easily electrified. This is really for niche cases like air
         | travel, I assume.
        
           | subradios wrote:
           | ICEs are incredibly efficient. Electricity is only efficient
           | if you only care about kwh delivered to the car doing to the
           | wheels. The efficiency of getting kwh from the grid to the
           | car puts it well worse than most battery setups.
        
         | tuatoru wrote:
         | Methanol is a feedstock for lots of industrial chemicals too.
        
           | pfdietz wrote:
           | Methanol can be turned into gasoline by the ExxonMobil MTG
           | process.
           | 
           | https://www.exxonmobilchemical.com/en/catalysts-and-
           | technolo...
        
         | PaulHoule wrote:
         | This is not really new, lots of people are writing papers on
         | different paths to this.
         | 
         | There was a huge interest in synthesizing motor fuels from coal
         | or natural gas up to 1980, it makes for depressing reading
         | because the Fischer-Trospch chemistry for building up
         | hydrocarbons from hydrogen and carbon monoxide has awful
         | economics. For anything else people would be happy that iron
         | works as a catalyst but they scoured the rest of the periodic
         | table looking for something better and didn't find it. You have
         | to run the reaction at low temperatures otherwise you get
         | nothing but methane, but under those conditions reactions that
         | build up and break down hydrocarbons are closely balanced so
         | you have a huge machine which makes a trickle of fuel so the
         | capital costs are high.
         | 
         | Looking at the history you'd think somebody would tell the
         | airplane engineers that they should just go clean sheet and
         | figure out how to fuel airplanes with hydrogen or methane but
         | they are so used to being coddled (like that time the FCC
         | couldn't make them upgrade their broken altimeters or how they
         | are just barely starting to remove lead from GA fuel after all
         | these years) that they are sending chemical engineers on what's
         | been a lost cause for more than a century.
        
       | gumby wrote:
       | I've seen a bunch of these over the years; still waiting for one
       | that will get traction. The changing cost of oil (mainly making
       | externalities fiscally concrete) may change the equation.
       | 
       | The most interesting I ever ran across was people doing
       | artificial photosynthesis to produce H2 and combustable oil, e.g.
       | Nate Lewis' group at Cal Tech. Same problem: contemporary
       | economics.
       | 
       | I'm glad people are still working on these problems.
        
         | [deleted]
        
         | nix23 wrote:
         | >still waiting for one that will get traction.
         | 
         | There is one, got traction since millions of years..it's called
         | trees:
         | 
         | https://www.britannica.com/science/methanol
         | 
         | >>wood alcohol, or wood spirit
        
           | gumby wrote:
           | Unfortunately it consumes a tree, which takes a while to
           | replace. Better to be able to build a facility that can
           | produce what you need on a continuous basis.
           | 
           | Interestingly I had to reword my comment (plant->facility and
           | evergreen-> continuous) to avoid looking like I was trying to
           | pun. Natural metaphors are a deep part of our thinking about
           | the world.
        
             | pstuart wrote:
             | Bamboo seems like an intriguing alternative to trees.
        
           | greenyoda wrote:
           | Also, this Wikipedia article specifically discusses the use
           | of methanol as a fuel:
           | https://en.wikipedia.org/wiki/Methanol_fuel
        
             | Archelaos wrote:
             | Or wood gas. At the end of WW2 there were about 500,000
             | vehicles with wood gas generators in use in Germany to make
             | up for the lack of other fuels.[1] But under today's
             | conditions, this possibility does not seem to make economic
             | sense.
             | 
             | [1] See: https://en.wikipedia.org/wiki/Wood_gas
        
         | 0xf00ff00f wrote:
         | I like this one: https://www.aircompany.com/products/air-vodka/
        
         | bryanlarsen wrote:
         | Terraform industries used to claim that their natural gas would
         | be cheaper than local natural gas in 2027. They now say that
         | the IRA has moved that timeline up to 2024.
         | 
         | https://terraformindustries.com/
        
         | selimthegrim wrote:
         | Lewis retired last month I believe.
        
         | narrator wrote:
         | The problem is energy conversion efficiency. Sure you can make
         | synthetic jet fuel from solar panels, water and CO2 but the
         | efficiency is miserable[1]. It's something like 4% efficient
         | and the metal catalysts sometimes aren't cheap. I guess it's
         | important to start somewhere and work on efficiency
         | improvements until it makes economic sense.
         | 
         | [1]https://www.cell.com/joule/fulltext/S2542-4351(22)00286-0
        
           | SamBam wrote:
           | As solar becomes cheaper and cheaper, low efficiencies may
           | still be worth it. We're never going to power a 747 on solar,
           | but if the energy in the fuel comes from the sun, even if 90%
           | of that is "wasted," it's still greener.
        
           | mschuster91 wrote:
           | Doing the process with standard technology will always be a
           | PITA, partially because catalytic agents tend to not just be
           | expensive but primarily sourced from questionable or enemy
           | nations.
           | 
           | I think the eventual answer will be in genetically engineered
           | microbes or plants, if only because it is easier to scale up
           | vats with microbes and nature already has figured out
           | synthesis paths for ages.
        
       | eganist wrote:
       | > When air was bubbled through potassium hydroxide dissolved in
       | ethylene glycol and the CO2-loaded solution subsequently
       | hydrogenated in the presence of H2 and a metal catalyst, complete
       | conversion to methanol was observed at 140 degC.
       | 
       | Am I missing something? Isn't the need for hydrogen gas here a
       | constraint?
       | 
       | It's either gonna be refined (steam reforming) or split from
       | water.
        
         | retrac wrote:
         | The point is that methanol is a liquid which you can pour into
         | a tank like regular gasoline and will run with many existing
         | engine designs. It is also useful for a variety of industrial
         | purposes. Similarly, methane can be piped in existing natural
         | gas infrastructure and burned in existing boilers. Hydrogen, by
         | comparison, is hard to store, harder to work with, and lower
         | density.
         | 
         | There is no readily available carbon-neutral substitute for
         | aviation fuel, gasoline, artificial fertilizers, or even
         | natural gas. Synthesis from carbon-neutral power would provide
         | it. Germany liquefied coal into methane and methanol at an
         | industrial scale during WW II due to lack of oil imports. This
         | is the same idea, just switching the heat and CO2 and H2 to a
         | different source besides coal.
         | 
         | It's also possible to synthesize ammonia (fundamental to
         | synthetic fertilizers and all kinds of chemistry) from H2 + N2
         | + C02 + heat in the presence of a catalyst.
        
           | pfdietz wrote:
           | Why is hydrogen itself, turned into ammonia, not a substitute
           | for use of fossil fuels to make artificial fertilizers. Sure,
           | urea contains carbon, but there are plenty of N fertilizers
           | other than urea.
        
           | kyleyeats wrote:
           | Ethanol is a carbon-neutral substitute for gasoline, no?
        
             | coderenegade wrote:
             | It can be, but methanol is produced catalytically, unlike
             | ethanol, which is made via fermentation and competes with
             | crops for arable land. You can make ethanol catalytically
             | as well, but afaik it typically involves making methanol
             | first. Methanol has slightly less energy density, but it
             | has the advantage of burning cleaner than any other fuel
             | (no carbon-carbon bonds, so no soot), and it's easier to
             | crack using waste heat, which is a pathway to more
             | efficient engines (you can boost the LHV of the fuel by
             | around 20% this way).
        
             | fooker wrote:
             | Ethanol can be potentially carbon neutral, given a ton of
             | terms and preconditions.
        
         | tuatoru wrote:
         | H2 is necessary, yes. It can be provided by electrolysis of
         | water, air captured if necessary.
        
           | eganist wrote:
           | Yeah that feels like it defeats the point. Not that I know
           | the math, but it feels like there's a potential for it to be
           | a net contributor of carbon emissions by encouraging more
           | steam reforming of cng (and thus more cng pumping) or through
           | power consumed to split water--power which invariably will
           | come from dirty sources until we've done a better job moving
           | away from dirty power.
           | 
           | I'd be curious to see someone graph out where this
           | transitions from being carbon positive to being carbon
           | negative (or vice versa)
        
             | bryanlarsen wrote:
             | Here's a scale model of a methane production plant
             | 
             | https://twitter.com/TerraformIndies/status/1591255472572895
             | 2...
             | 
             | If you burn gas to create gas, you end up with less gas
             | than you started with. It'd be cheaper to burn dollar
             | bills. It only works when the input energy is cheaper than
             | the output energy. Right now solar and wind are the only
             | energy sources cheaper than fossil energy.
        
             | PaulHoule wrote:
             | No, e-Fuels like this are a way to make fuel from carbon
             | free sources and that means splitting water to make
             | hydrogen and sucking CO2 out of the air.
             | 
             | The navy is interested in making e-fuels from electricity
             | on nuclear aircraft carriers since a gallon of jet fuel
             | delivered to an aircraft carrier costs a lot more than a
             | gallon of jet fuel delivered to a civilian airport and the
             | aircraft carrier has to slow down a lot so a tanker it
             | refuels from can catch up with it.
        
             | DennisP wrote:
             | The point is not to get free energy. The point is to turn
             | energy into hydrocarbon fuels that can be used without net
             | carbon emissions, especially for vehicles that aren't easy
             | to electrify.
        
               | SoftTalker wrote:
               | Yes, this sort of thing is best thought of as a different
               | sort of battery. You put energy in, and later get energy
               | out. It's not a fuel.
               | 
               | If you could do it with solar power, it's sort of like
               | free energy but no more than charging batteries from
               | solar is. There are still infrastructure costs at
               | minimum.
        
               | jalk wrote:
               | Potentially also as way of storing excess wind/solar
               | generated energy
        
       | pfdietz wrote:
       | A problem with ideas like these is that they have to be cheaper
       | than burning fossil fuels and then capturing and sequestering CO2
       | to compensate. Both schemes capture CO2, so that part of the cost
       | cancels out. Sequestering CO2 once you have it shouldn't be very
       | expensive, especially if it can be used to stimulate more
       | petroleum production.
       | 
       | If you're going to capture CO2 from the atmosphere it may be very
       | favorable to do it at high latitude, where air is colder. I
       | wonder if this could be sold to Russia as a way for them to make
       | money in a post-fossil fuel world.
       | 
       | https://www.cell.com/iscience/fulltext/S2589-0042(22)01836-3
        
         | bryanlarsen wrote:
         | Capturing the CO2 is the most expensive part of the process.
         | 
         | Pumping fossil fuels out of the ground and then capturing and
         | storing the resulting carbon is likely going to be more
         | expensive then capturing carbon, synthesizing the fuel and
         | burning the synthetic fuel. But in both scenarios capturing the
         | carbon is the dominating cost so they're always going to be
         | roughly comparable.
        
           | joe_the_user wrote:
           | Who says the fossil fuel carbon will be captured? It's
           | certainly not now and who says carbon capture is ever going
           | to be enforced?
           | 
           | The only hope I have is that solar energy becomes so cheap
           | that it can be profitably used to produce synfuel and so
           | drive petroleum from the market. Actual regulation would be
           | better but that seems as far as ever.
        
       | Animats wrote:
       | Brought to you by the Loker Hydrocarbon Research Institute.
       | Mission statement:
       | 
       |  _" The final solution to the hydrocarbon shortage will come only
       | when mankind can produce unlimited cheap energy as with the
       | promise of safer atomic energy and other alternate sources. With
       | abundant cheap energy, hydrogen can be produced from sea water
       | and then combined with carbon dioxide to produce hydrocarbons. In
       | the meantime, however, it is essential that solutions be found
       | that are feasible within the framework of our existing
       | technological base. The Loker Hydrocarbon Research Institute is
       | at the forefront of this effort."_
        
       | yathern wrote:
       | Note: This is from 2020
        
       | rqtwteye wrote:
       | With enough energy input you can do a lot of interesting things.
       | Question is where you get the energy from.
        
       | [deleted]
        
       | mentos wrote:
       | From a very high level I wonder if we could use nuclear power to
       | drive a CO2 capture mechanism to 'make up' for all the time spent
       | burning fossil fuels instead of nuclear?
        
         | bparsons wrote:
         | This would be a good investment once the grid is over 100%
         | renewable. Until then, just use the renewable power for
         | consumption.
        
         | epistasis wrote:
         | There are many many many startups focused on this. If we engage
         | in the amount of carbon capture that is predicted to be
         | necessary in the second half of the century, we will be moving
         | the same order of mass of air-extracted carbon to its fins
         | resting place each year that we are currently moving for
         | fueling. So a massive massive economy is expected to be built
         | around this.
         | 
         | Nuclear power is unlikely to make financial sense as a source
         | of electricity for this process. Many of the early pioneers
         | were big supporters of nuclear for it last decade, but solar
         | photovoltaic has made nuclear obsolete in comparison. I think
         | the name of that startup was Carbon Engineering, bawd out of
         | Canada... the founder was completely shocked at the advancement
         | in solar, and at the time (a few years ago) thought that, by
         | 2030, it would be possible to make liquid hydrocarbon fuels out
         | of air+solar for roughly the same cost or lower as fossil
         | fuels.
        
           | coredog64 wrote:
           | Originally, these types of systems relied not only on the
           | electricity but also some of the heat output of the nuclear
           | plant. If you're having to do both with solar, then the
           | efficiency is that much lower.
           | 
           | With that said, according to the abstract, this
           | implementation doesn't require excessive heat energy so you
           | could probably get away with solar thermal for that bit.
        
         | dotnet00 wrote:
         | If we were willing to significantly overbuild nuclear power
         | production capability yes, but from what I understand with
         | current carbon capture efficiency it's more effective to have
         | that nuclear power directly offset current energy consumption
         | instead.
        
           | themoonisachees wrote:
           | From a logical standpoint carbon capture is a scam [0]. The
           | argument is "if you don't have spare energy, why are you
           | spending it on carbon capture? And if you have spare energy
           | (you don't), why not spend the money you usee to build the
           | over capacity to bring clean energy somewhere else?"
           | 
           | That is all assuming your entire power grid is 100% clean (it
           | isn't) because otherwise you fall in case 0 where you spend
           | energy that could be spent on offsetting non-clean energy
           | usage.
           | 
           | [0] https://youtu.be/nJslrTT-Yhc
        
             | bsdetector wrote:
             | This videos shows the perverse mindset of climate activists
             | that you "have to change your lifestyle" and personally
             | suffer to solve the problem. It's a common refrain and
             | erroneous, but here particularly so as _only_ carbon
             | capture, mechanical or natural, can fully solve the problem
             | -- that is, there 's already too much greenhouse effect and
             | even an extreme agrarian lifestyle won't solve the problem.
             | 
             | Climate change is a problem nobody can personally solve and
             | I think this personal suffering makes them feel like
             | they're doing something.
        
             | kbenson wrote:
             | It depends on the speed of capture. If you can capture
             | faster than conversion reduces, and there are time
             | constraints that mean reducing carbon now is better than
             | later, then it can make sense.
             | 
             | It's the same as whether you should reduce expenses or
             | increase income. Both yield a net increase, but there are
             | variables than can make one better than the other in the
             | short term. Whichever yields the most benefit for the
             | effort is probably the best one, or if one has a time
             | constraints and the other doesn't, that might be the best
             | one to focus on.
        
             | dotnet00 wrote:
             | I wouldn't go as far as to argue that it's a scam, I do
             | think it's a complex issue which might require rethinking
             | the way we geographically distribute infrastructure.
             | 
             | Carbon capture from the atmosphere is certainly extremely
             | inefficient and not too practical (yet, at least), but
             | carbon capture straight from large emitters like at
             | factories should be much more efficient as it isn't having
             | to go through as much air.
             | 
             | Combined with the difficulty of transporting electricity in
             | many circumstances, carbon capture solutions which involve
             | cleaning up the output from factories using something like
             | an on-site small-modular reactor are probably a lot more
             | practical. While of course the SMR would be better spent
             | replacing a fossil fuel plant in the immediate term, in the
             | longer term the output from the factory would also need to
             | be cleaned up anyway.
             | 
             | So given enough serious interest in building SMRs/getting
             | rid of fossil fuels, the temporary cost of allocating an
             | SMR to carbon capture at a factory would be small compared
             | to allocating it to replacing a fossil fuel plant (since
             | another would be built soon enough to replace the latter).
        
             | fooker wrote:
             | The counterpoint is that energy can be difficult to
             | transport, but the atmosphere dissipates carbon for free.
             | So it might sense to do this where you produce energy, to
             | use up extra energy which could be otherwise wasted.
        
             | SamBam wrote:
             | Except that energy production is local, while carbon
             | capture is global.
             | 
             | If you power a carbon capture device in Greenland using
             | geothermal, you can probably get a lot more energy than you
             | can reasonably give you the grid. In that case, using the
             | rest for carbon capture makes sense.
             | 
             | Further, carbon capture is going to need to be part of our
             | future mix, as we'll never be able to be 100% green in the
             | reasonable future. It's good to spend a tiny percentage of
             | our resources now improving the technology.
        
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