[HN Gopher] The longest ever flight was 64 days in a Cessna 172 ...
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       The longest ever flight was 64 days in a Cessna 172 (2021)
        
       Author : wglb
       Score  : 192 points
       Date   : 2022-12-11 23:11 UTC (23 hours ago)
        
 (HTM) web link (hackaday.com)
 (TXT) w3m dump (hackaday.com)
        
       | joemama3131 wrote:
        
       | rodgerd wrote:
       | Well it certainly beats the record the RNZAF have for keeping an
       | Orion aloft for 21.5 hours - although that was with no resupply.
        
       | akiselev wrote:
       | This is by far the most interesting part of the story:
       | 
       |  _> Refuelling was handled by lowering a hook via a winch down to
       | a fuel truck that would trail the plane on a straight stretch of
       | road, usually twice a day. The winch would then pull up a fuel
       | hose from the truck, which would be used to fill the belly tank
       | in around three minutes. The same system was used to regularly
       | pull up food, oil and other supplies like towels and water for
       | shaving and bathing._
       | 
       | Midair refueling is the realm of air forces and these guys did it
       | with a hook on a winch.
        
         | mandevil wrote:
         | Two decades earlier, a previous record holder, the Curtis Robin
         | Ole Miss, stayed in the air for 27 days using real aerial
         | refueling: https://airandspace.si.edu/collection-
         | objects/curtiss-robin-... Fred and Al Key, brothers who owned
         | an airfield together, flew the record plane, two other men
         | (James Keeton and William Ward) flew the refueling plane. In
         | order to make the refueling safe, the Keys had designed a
         | breakaway spill valve to prevent a disconnection from spilling
         | fuel, the forerunner to the modern aerial refueling system.
         | 
         | The trickiest thing to me about what the Keys did was oil
         | changes, which they needed to do every three days. They rigged
         | up a metal catwalk around their engine, so that Fred could walk
         | out and change the oil from the outside while the plane was
         | still flying (they had two oil systems, each of which could
         | lubricate the entire plane, so every three days they turned off
         | the oil system on one side, Fred climbed out, drained the oil
         | out on the ground- it's the 1930's, no one needs environmental
         | impact statements!) closed the valve and refilled the oil tank,
         | then they turned on that side and turned off the other side and
         | did it again a few hours later when that oil had cooled.
         | 
         | Both Fred and Al joined the USAAF during World War Two and flew
         | bomber missions over Germany. Al stayed in the Air Force after
         | the war and ended up as a Colonel.
        
         | rlpb wrote:
         | The point of Air Force midair refueling is for when there _isn
         | 't_ a convenient long, straight road that they can get a tanker
         | to. Otherwise they would just land :-)
         | 
         | (also jet engines are really inefficient at low altitudes and
         | it takes a lot of fuel to climb, so the other point is so that
         | fighters don't expend the fuel getting back to altitude again)
        
       | acedan wrote:
        
       | angelmm wrote:
       | For me, it's crazy they were able to stay that long time with the
       | engine noise. Also, there's no that much space to stretch and
       | doing some exercise. As the article says, most likely there
       | aren't more people who want to try to beat it.
        
         | matkoniecz wrote:
         | > When asked by a reporter if he would ever replicate the
         | stunt, Cook replied: "Next time I feel in the mood to fly
         | endurance, I'm going to lock myself in a garbage can with the
         | vacuum cleaner running, and have Bob serve me T-bone steaks
         | chopped up in a thermos bottle. That is, until my psychiatrist
         | opens for business in the morning."
         | 
         | https://www.aopa.org/news-and-media/all-news/2008/march/pilo...
        
         | bombcar wrote:
         | It really likely is one of those "never will be beaten" records
         | because anyone sane would do it in a B-52 bomber and have some
         | room to stretch out - but everyone would immediately know it
         | wasn't quite as "real" as being stuck in a plane the size of a
         | Volkswagen bug for 2 months.
        
           | mandevil wrote:
           | Oil changes for a Stratofortress in flight would be a real
           | trick. You could do what the Keys Brothers did and build a
           | catwalk for wingwalking out to the engines- not recommended!-
           | or you could do more like what the Hacienda did and run oil
           | lines from each engine into the crew compartment so you can
           | change it from inside, but that's a LOT of extra oil to pump.
           | Going from the #1 engine all the way to the fuselage would be
           | a long way to pump.
        
           | ufmace wrote:
           | B52 seems a little overpriced. I'd think you'd want something
           | like a C-47/DC-3 - enough room to walk around in, shower,
           | cook, etc, but hopefully not too crazy expensive to operate.
        
           | throwaway0x7E6 wrote:
           | I dread to think how much would it cost to fly that thing for
           | 24*64 hours
        
             | bombcar wrote:
             | > One might think the B-52H Stratofortress, sixty years old
             | and counting, would be the most expensive bomber to fly,
             | but the GAO states it only costs $88,354 an hour.
             | 
             | So we're looking at only a cool $135 million.
        
           | michaelt wrote:
           | According to [1] Federation Aeronautique Internationale
           | stopped recognizing piloted endurance records altogether in
           | 2015 due to safety concerns.
           | 
           | So I'd say this record is very unlikely to be beaten!
           | 
           | [1] https://www.damninteresting.com/the-unceasing-cessna-
           | haciend...
        
       | OliverJones wrote:
       | And I thought a four-hour flight I once took in a 172 was far too
       | long!
       | 
       | Good little airplanes, they are.
       | 
       | I suppose they chose their engine airspeed to achieve the lowest
       | fuel consumption rate https://www.se.edu/aviation/wp-
       | content/uploads/sites/4/2020/... See pdf page 132, book page
       | 5-18. It looks like they could use as little as ~6 gallons/hour
       | at 1900 rpm. You can save a lot of fuel by flying more slowly;
       | handy to know if you need (heaven forbid) to stretch that
       | 45-minute reserve when your destination is socked in.
        
       | papercrane wrote:
       | Funny seeing this here. I've been going through the past episodes
       | of a podcast, Futility Closet, and they covered this:
       | 
       | https://www.futilitycloset.com/2018/03/05/podcast-episode-19...
        
       | blueside wrote:
       | Pilots are truly some of the craziest people around. Just last
       | summer, a guy flew a Cessna 172 from California to Hawaii.
       | 
       | https://flightaware.com/live/flight/N490NW/history/20220820/...
        
         | freeqaz wrote:
         | How the $*^% is that possible...
         | 
         | Are there any more details available about this, or is there
         | just that FlightAware log? How does one ensure they have enough
         | fuel to do this?!
        
           | jjulius wrote:
           | https://www.planeandpilotmag.com/news/the-
           | latest/2022/08/30/...
        
           | nsxwolf wrote:
           | You remove the back seats and replace them with auxiliary
           | fuel tanks. Typically this is done by couriers delivering
           | aircraft for sale - the seats are then shipped separately as
           | freight.
        
         | walrus01 wrote:
         | People fly small single engined planes from Nunavut to
         | Greenland to Europe on a fairly regular basis.
        
           | jacquesm wrote:
           | A friend of mine did this for a living in his early 30's, he
           | said those flights are probably the most dangerous things
           | he's done in his life. He'd fly commercial to Canada, scout
           | around for a good plane, arrange the sale and the various
           | bits and pieces of paperwork, strip it down as much as
           | possible, install extra fuel tanks and some other gear, then
           | go to Halifax, check the plane over once more and then start
           | puddle jumping hop by hop until reaching continental Europe.
           | You could not pay me enough to try a stunt like that, let
           | alone several times.
        
             | walrus01 wrote:
             | If he was flying Halifax-Newfoundland-Greenland-Europe the
             | planes must not have been too small, because the
             | Newfoundland to the next hop distance is quite large. The
             | absolute shortest single leg distances involve going
             | through Iqaluit and then Greenland.
        
               | jacquesm wrote:
               | Interesting, I don't know what planes he was ferrying,
               | and we lost contact years ago (I moved to Canada myself,
               | he moved somewhere else in NL) so I can't ask. Possibly
               | he did what you suggested, it would make good sense.
               | Quite possibly Halifax was mentioned as the last stop
               | before the end of civilization in terms of repairs and
               | spare part availability, but I'm very sure he came
               | through there.
               | 
               | It is an interesting thing though, the same planes that
               | go fairly cheap in Canada are worth a fortune here in
               | Europe so there definitely is money to be made.
        
         | [deleted]
        
       | graupel wrote:
       | I spent what felt like 64 days in a Cessna 172 one afternoon. Or
       | maybe it was a 152 :)
        
         | jacobsenscott wrote:
         | An hour felt like 2 minutes to me when my grandpa would fly me
         | around :)
        
         | eddsh1994 wrote:
         | An afternoon will feel like 64 days in a 152! If it has seats
         | behind you it was probably a skyhawk. If you could do tricks it
         | was probably a 152.
        
           | travisjungroth wrote:
           | Are you thinking of a 152 Aerobat? 150 Aerobats are pretty
           | rare, 152 Aerobats even more so.
        
       | leeoniya wrote:
       | Common Swift: "Hold my beer..."
       | 
       | https://www.audubon.org/news/the-common-swift-new-record-hol...
        
         | foreigner wrote:
         | While carrying an extra load weighting almost 1/3 it's
         | bodyweight!
        
       | gxs wrote:
       | Reminds me of the cannon ball run, is there a flight equivalent?
        
       | JCM9 wrote:
       | The aircraft is hanging from the ceiling at the Las Vegas airport
       | along with displays of artifacts from the flight. One of those
       | things people just walk past and don't pay attention to, but
       | worth a look if you're there!
        
         | Andrew_nenakhov wrote:
         | It would help putting a big sign pointing at the plane and
         | explaining what it did once.
        
         | shagie wrote:
         | From the ending of https://www.aopa.org/news-and-media/all-
         | news/2008/march/pilo...
         | 
         | > Before he passed away in 1978, Timm reminisced about his
         | flying days and told his sons that he longed to locate 72B. His
         | father's wish eventually prompted Timm's second son, Steve, to
         | launch a focused effort to find and return N9172B to Las Vegas.
         | He found it on a farm in Carrot River, Saskatchewan, Canada. He
         | brought it back to Las Vegas in 1988. In 1992 the McCarran
         | Aviation Heritage Museum (now the Howard W. Cannon Aviation
         | Museum) obtained 72B for a permanent exhibit. It's been
         | restored to its pre-flight condition.
         | 
         | > Today, N9172B is back in Las Vegas. The 1958 Cessna 172 that
         | holds the world endurance flight record hangs from the ceiling
         | of the baggage claim area at McCarran International Airport.
         | Next time you fly in to Las Vegas, take a minute to look up at
         | one of the most prosaic record-setting airplanes in the world.
         | And imagine what it must have been like to spend more than two
         | months living in a Cessna 172.
        
       | robga wrote:
       | Just this year, an uncrewed Airbus Zephyr 8 High Altitude Pseudo-
       | Satellite crashed just 4 hours shy of the time aloft for this
       | crewed record.
       | 
       | It's 82 feet long but only 166 pounds, and solar refuels it's
       | batteries. Hardly the same class, but interesting nonetheless.
       | 
       | https://www.overtdefense.com/2022/08/20/airbus-zephyr-crashe...
        
         | mmastrac wrote:
         | It didn't crash, it just "experienced circumstances that ended
         | its current flight", hah.
         | 
         | I realize we'll never hear about it, but I'd be very interested
         | to see what caused it.
        
           | robga wrote:
           | Here is the result of a previous run. Probably this one came
           | to the same fate? Turbulence or atmospheric conditions
           | leading to mid air disintegration. When ZULU82 was lost, it
           | was operating at a lower than usual altitude.
           | 
           | https://www.atsb.gov.au/publications/investigation_reports/2.
           | ..
        
             | mmastrac wrote:
             | That was wild:
             | 
             | "While climbing through 8,000 ft above mean sea level, the
             | UAV experienced a series of uncommanded turns. The UAV
             | self-recovered from the first two uncommanded turns
             | however, the third upset resulted in the aircraft entering
             | an uncontrolled spiral descent. Despite attempts to return
             | to controlled flight, the UAV sustained an in-flight break-
             | up."
             | 
             | I can only imagine the control systems that go into these
             | gliders.
        
               | flavius29663 wrote:
               | > I can only imagine the control systems that go into
               | these gliders.
               | 
               | Fun fact, most planes are inherently stable, just like
               | paper planes. If there is a disturbance, they will self
               | correct most of the time. For example, glider pilots, if
               | they do something stupid, are instructed to just let go
               | of the controls, and the glider recovers on its own very
               | quickly. Few ways this can go wrong: the wings start to
               | "flap" by vibrating to a resonant frequency, in which
               | case they need to change something, and also spiraling
               | down towards the earth: not because the plane would not
               | recover eventually, but because it might experience high
               | forces that destroy them before recovery can happen.
               | 
               | Few planes are inherently un-stable: meaning they cannot
               | keep flying without constant input, only examples I know
               | of are fly-by-wire modern fighter jets (4th generation
               | onward) and planes with weird shapes like the B2 bomber.
               | 
               | I don't think there is too much control put into these
               | gliders for second to second operations, they are
               | probably just letting it fly forward, with the control
               | being: point it in a very general direction and don't
               | lose contact with it.
        
               | kqr wrote:
               | As you said, stable is not necessarily good. A fully
               | developed spin is incredibly stable to the point where
               | you might not recover from it even if you try, but it
               | also reliably takes you into the ground with too much
               | vertical speed.
        
               | imiller wrote:
               | What I was (jokingly) told when flying paragliders is, if
               | you just put your hands in the air and scream, the
               | problem will probably resolve itself.
        
               | AlexAndScripts wrote:
               | Fighter jets and the B2 are by no means _inherently_
               | stable, in fact they 're inherently extremely unstable
               | relative or to earlier designs. It's just that the fly by
               | wire systems make them fly stable.
        
               | flavius29663 wrote:
               | yeah, it was a typo, I meant unstable
        
               | Nekhrimah wrote:
               | I think you have a typo at the start of your second
               | paragraph. Fairly certain you're calling out the few
               | planes that are inherently UNstable there :)
        
               | flavius29663 wrote:
               | thanks, that made my whole comment hard to understand
        
               | billforsternz wrote:
               | For what it's worth I found your whole comment easy to
               | understand because it was well constructed and very
               | logical, so much so that I didn't even notice the typo
               | because your intent was so clear that I subconsciously
               | auto-corrected it.
        
       | prottog wrote:
       | That's amazing. I get in-air refueling, but the fact that the two
       | pilots managed to live in this tiny space, performing tasks that
       | I'm sure very quickly became repetitive and monotonous, listening
       | to the engine, peeing in a bottle, etc. for two months is truly
       | outrageous.
        
         | matkoniecz wrote:
         | > When asked by a reporter if he would ever replicate the
         | stunt, Cook replied: "Next time I feel in the mood to fly
         | endurance, I'm going to lock myself in a garbage can with the
         | vacuum cleaner running, and have Bob serve me T-bone steaks
         | chopped up in a thermos bottle. That is, until my psychiatrist
         | opens for business in the morning."
         | 
         | https://www.aopa.org/news-and-media/all-news/2008/march/pilo...
        
           | shagie wrote:
           | The part that made me chuckle outlaid was about hygiene...
           | 
           | > The danger of in-flight bathing
           | 
           | > In his diary, John Cook wrote, "We got a quart of bath
           | water, a large towel and soap every other day."
           | 
           | > On January 12, 1959, after refueling chores, Timm removed
           | his clothes and stepped out onto the platform for a
           | refreshing sponge bath. He started by brushing his teeth.
           | Just then Cook realized that the airplane wasn't going to
           | clear an upcoming ridge if the platform wasn't pulled in.
           | Cook yelled at Timm to pull in the platform and later told of
           | seeing his partner struggling to complete that task--buck
           | naked, and weighing 240 pounds, with a toothbrush sticking
           | out of one side of his mouth and toothpaste streaming out of
           | the other. They cleared the ridge but learned to delay
           | hygienic activities until they were over flatter terrain.
        
         | kqr wrote:
         | Not only that, but they had already tried a few times before,
         | at least one 17 days long!
         | 
         | > After the first three flights, the plane had never stayed
         | aloft longer than 17 days.
         | 
         | Imagine going up there a third time, spending a day, then two,
         | then a week, then two weeks, and then a few days later being
         | forced to land... only to get up there again aiming for two
         | months!
        
       | Karsteski wrote:
       | Insane, fun story to read :)
        
       | kibwen wrote:
       | I was expecting to read that this was only the longest manned
       | flight, but it seems that the record for unmanned/unrefueled
       | flight via a solar-powered plane is a bit less. That flight took
       | place earlier this year and the drone vanished over the Arizona
       | desert just hours before the record:
       | https://simpleflying.com/airbus-zephyr-flight-ends/ . Clearly the
       | government of Nevada contracted the aliens at Area 51 to ensure
       | the integrity of their airport's tourist attraction.
        
       | WalterBright wrote:
       | I asked my dad what they did on a long (8+ hours) bombing mission
       | in WW2 when nature calls (a subject never covered by
       | documentaries). He said "we used empty ammo boxes". I asked what
       | they then did with the ammo boxes. He said "extra bombs".
        
         | reilly3000 wrote:
         | That's a real crap shoot.
        
       | DonaldFisk wrote:
       | There's another article on this flight, published around the same
       | time, at https://www.damninteresting.com/the-unceasing-cessna-
       | haciend...
        
         | wpietri wrote:
         | Ooh, that's a very good telling of the tale.
        
       | NovemberWhiskey wrote:
       | FYI: that's 85% of the design life of the Continental O-300
       | engine in that aircraft (1,800 hours time-before-overhaul).
        
         | someweirdperson wrote:
         | Magnetos are time limited to 500 hours.
        
           | yubiox wrote:
           | Inspection at 500. Not tbo.
        
         | yunohn wrote:
         | > 1,800 hours time-before-overhaul
         | 
         | That's surprising! Do you mean the entire life of the engine,
         | or just one run? If the former, doesn't that get expensive? I
         | imagine that's not very sustainable.
        
           | evandijk70 wrote:
           | In a car running at 100 kph, that would be 180000 km (roughly
           | 110 miles). Most cars would need at least some parts replaced
           | by that time as well..
        
             | netcraft wrote:
             | I think you forgot the K on your 110K miles
        
             | stefan_ wrote:
             | Yet only 54000 km at the more typical average speed of 30
             | km/h. Are aircraft engines typically under high load at
             | cruising speeds? It would seem they are generally overbuilt
             | to overcome the high demands of takeoff.
        
               | kgermino wrote:
               | I think they are under more of a load a cruising speed
               | than you'd expect. At speed both the car and plane are
               | primarily overcoming wind resistance, which is more about
               | speed and elevation than anything. If I'm understanding
               | right the plane would be going more than highway speed
               | within a few thousand feet of the ground for most of it's
               | (flying) life so it's probably putting more stress on the
               | engine than a car on the highway would.
               | 
               | More importantly: if your car engine dies you gradually
               | slow down and pull over. If your plane engine dies calmly
               | pulling over isn't an option. It's much easier to justify
               | spending the money ensuring a plane's engine is reliable.
        
               | sokoloff wrote:
               | To put the power-over-overhaul-run into a more comparable
               | perspective, I think it's helpful to compare the gallons
               | of fuel consumed [as a proxy for the amount of
               | energy/work output]. A small aircraft engine like in a
               | 172 might be 10 gallons per hour, or 18K gallons of
               | flight time over an engine run.
               | 
               | 18K gallons will take a typical road car around 500K
               | miles, so an airplane engine getting "only 1800 hours" of
               | flight time likely _outperforms_ the typical auto engine.
        
               | _s wrote:
               | They're generally outputting up to around 75% of their
               | rated horsepower at cruise.
               | 
               | I'd say that's closer to going 110km/h or 65mph in 2nd or
               | 3rd gear for most cars.
        
               | NovemberWhiskey wrote:
               | For example, a typical performance cruise power setting
               | in a Cessna 172SP might be 70% rated power (180 BHP at
               | sea level), which is way, way, way more than you'd ever
               | use for a sustained period in your car.
               | 
               | Highway cruising might take 20-40 HP depending on your
               | vehicle, which is probably more like 10% of rated power.
               | 70% of rated power in a typical American car is probably
               | like 120 MPH.
        
               | idlewords wrote:
               | Also worth mentioning is that they didn't spend all their
               | time on cruise, but had to dip down to refuel from a
               | truck twice a day, putting more work on the engine.
        
           | NovemberWhiskey wrote:
           | Overhauling an aircraft engine is a very serious undertaking
           | involving removing the engine from the plane, shipping it
           | away for complete disassembly and replacement of many parts.
        
           | bitwize wrote:
           | Entire life of the engine. After 1800 hours total operation,
           | the engine should be overhauled: taken apart, cleaned, each
           | part examined and replaced if necessary. Note that per FAA
           | regulations in the USA, only actual flight time counts toward
           | this limit, not time spent taxiing on the ground.
           | 
           | It'll take a normal private pilot a few years to reach 1800h
           | of operation, so it's more economical if you're not flying
           | the plane continuously for weeks at a time.
           | 
           | But yeah, it's expensive. Owning a plane is expensive. It
           | depends on if it's worth it to you to operate the plane.
           | Small single-engine planes like the Cessna 172 are commonly
           | used for recreation or training. So if you use it often, such
           | frequent overhauls will pay for themselves in terms of safety
           | and reliability.
           | 
           | Maybe when all-electric recreational aircraft become common
           | they won't have to be maintained quite so much...
        
             | travisjungroth wrote:
             | Most private pilots will _never_ get to 1800 hours. Even
             | 100 hours per year is a lot.
        
             | jeffrallen wrote:
             | Electric airplanes are already used in training in Europe.
             | They are less expensive to operate on an hourly basis just
             | because of fuel/energy cost. But they are probably also
             | cheaper to overhaul; the Emrax motors in Pipistrels are
             | relatively simple, and it would probably cost less to buy
             | two and swap one out (sending the other one back to Emrax
             | for a new bearings) than to do one thermal engine overhaul.
             | And almost no downtime!
             | 
             | (I work on another electric airplane which will take flight
             | in 2023.)
        
             | yunohn wrote:
             | Interesting, thanks for the context. TIL!
        
               | NovemberWhiskey wrote:
               | Piston engines like you get in a Cessna 172 are also
               | about the worst-case for overhaul times, since there's so
               | much mechanical complexity and because they're often run
               | at/near maximum rated power for long periods.
               | 
               | Turboprop engines (effectively these are jet engines with
               | propellers attached) like the ubiquitous P&W PT6A have
               | TBOs up to 4,500 or even 6,000 hours.
        
         | vikingerik wrote:
         | And that's largely why this mission came to an end at this
         | particular duration - the engine had degraded too much from the
         | continuous use, it was barely delivering enough power to stay
         | airborne.
        
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       (page generated 2022-12-12 23:00 UTC)