[HN Gopher] A manifesto on shower temperature control
       ___________________________________________________________________
        
       A manifesto on shower temperature control
        
       Author : aarondf
       Score  : 129 points
       Date   : 2023-02-01 14:59 UTC (1 days ago)
        
 (HTM) web link (benholmen.com)
 (TXT) w3m dump (benholmen.com)
        
       | teaearlgraycold wrote:
       | Why does my kettle have a thermometer but my shower does not?
        
         | balfirevic wrote:
         | Because you (or your landlord) bought one without it - showers
         | with thermometers do exist.
        
         | crazygringo wrote:
         | Because your kettle is electrically heated but your shower
         | mixes hot and cold mechanically.
         | 
         | That said, you can pay $$$ for an electrically controlled
         | shower with a thermostat. And also worry about the electronics
         | and motor breaking at some point.
        
       | anigbrowl wrote:
       | * * *
        
       | PaulHoule wrote:
       | I think the current ones are the way they are because the input
       | temperature is not well controlled. I live in an old farmhouse
       | where the cold water gets really cold in the winter and for years
       | we've had a tankless water heater that has never worked that well
       | but lately has gotten full of scales. We haven't tried descaling
       | it because we're concerned that we'll kill it in the process of
       | descaling it and won't try it unless we have a replacement lined
       | up.
       | 
       | All of that means that the input temperatures are poorly
       | controlled even when the heater is working.
       | 
       | The very large range of mixing ratios helps compensate for
       | uncontrolled input temperatures. If the input temperature was
       | better controlled (say with a thermostatic function) you might be
       | able to calibrate the valves to a user-appropriate range, but
       | barring that you'd need to put a thermostat right after the
       | valve.
        
         | sokoloff wrote:
         | It's obviously your risk not mine, but I wouldn't be
         | particularly concerned with descaling a tankless with vinegar
         | causing a problem. I'd be more concerned with the uneven heat
         | transfer causing damage (by overheating the metal that doesn't
         | have adequate cooling from the water [that you're intending to
         | heat]) than I would from the descaling causing damage (or more
         | precisely, _revealing existing_ damage).
        
         | gwern wrote:
         | Or to put it another way: Spolsky said that users don't use 90%
         | of the features in any app; unfortunately, they each don't use
         | a _different_ 90%. You don 't use 90% of the shower faucet
         | ratio range; unfortunately, each house doesn't use a different
         | 90% of the ratio range...
        
           | hulitu wrote:
           | GNOME argument strikes again.
           | 
           | I don't use the acceleration and brake on my car all the
           | time. I use the doors to enter or leave the car. I use the
           | electric windows when i insert the parking ticket.
        
           | Gordonjcp wrote:
           | Thing is, that 90% of the range is going to mean that you and
           | I pick a different range from "hottest" to "coldest", right?
           | 
           | So it wouldn't be beyond the wit of man to fit a couple of
           | setscrews, possibly accessible by popping the knob off, to
           | set the "low" and "high" stops for the thermostat in the
           | shower valve, right?
           | 
           | You'd think, eh...?
        
           | aaron695 wrote:
           | [dead]
        
         | gus_massa wrote:
         | Another problem is the difference of pressure between the cold
         | and hot water tubes. It's usually not to much, but I remember
         | than in one hotel the difference was so big that if I opened
         | both taps normally, I only got cold water. Moreover, the cold
         | water entered into the hot water tube, so after closing the
         | cold water tap I got only cold water coming from the faucet for
         | a while. The solution was to open the hot water tap completely,
         | and make a tiny turn in the cold water tap.
        
       | UniverseHacker wrote:
       | I prefer cold showers, and have the opposite complaint. Most
       | valves are over-optimized for 'normal' shower temp ranges, and
       | still mix in a lot of hot water even on the coldest setting,
       | which makes taking a really cold shower impossible.
        
       | cuteboy19 wrote:
       | Why not simply have two separate valves for hot and cold? It's a
       | one time expenditure!
       | 
       | But of course this foolishness has competition: no bidets
       | anywhere!
        
       | amluto wrote:
       | Yikes, the max temp is 140F. That's dangerous and has been a code
       | violation for a long time, for good reason:
       | 
       | https://www.pmengineer.com/articles/94780-upc-continues-to-e...
        
         | Nifty3929 wrote:
         | This would depend on the temperature of your hot water feed,
         | which is likely much lower.
         | 
         | It's like having a speedometer in your car that goes to 180
         | mph.
        
           | Nifty3929 wrote:
           | Also we have body sensors which detect acute over-temperature
           | situations and cause us to remediate the situation before
           | damage can occur. Usually while screaming something profane.
        
             | amluto wrote:
             | In case you have never been in a slippery shower or
             | encountered anyone with one of many possible disabilities,
             | excessively hot shower water is a genuine hazard. For
             | example:
             | 
             | Slow reaction time (you can get burned very quickly by
             | excessively hot shower water)
             | 
             | Limited sensation in some part of one's body
             | 
             | Balance issues or movement issues.
             | 
             | Anything preventing one from getting to the control or out
             | of the water very very quickly.
             | 
             | A shower delivering 134F water is hazardous and serves no
             | purpose.
        
           | amluto wrote:
           | I was off by 6 degrees (looked lazily at axis labels, not at
           | the actual data). But the OP actually measured the
           | temperature. It says, right in the article:
           | 
           | > The minimum temperature was 44.4degF (6.9degC) and the
           | maximum temperature was 134.1degF (56.7degC).
           | 
           | So yes, this shower violates the code.
        
         | kccqzy wrote:
         | That's what I thought too. Why not take the first step to
         | reduce the temperature setting on the water heater?
        
         | Spivak wrote:
         | It really shouldn't be, at least for homes where the owner gets
         | to choose.
         | 
         | Being able to set you water temp extremely hot makes your hot
         | water last longer because the comfortable water temperature is
         | say like 70% cold, same applies for laundry.
         | 
         | Also consumer dishwashers perform much much better with higher
         | hot water temp.
        
           | NeoTar wrote:
           | That's solved by European dishwashers. They take in cold
           | water and heat it up themselves.
        
       | PicassoCTs wrote:
       | Not on the screen, is that pipes are a non linear heat regulation
       | plant. https://en.wikipedia.org/wiki/Plant_(control_theory)
       | 
       | Means, demand for warmth is not fullfilled, until the heat has
       | warmed up the pipes, and then its over fullfilled, to the point
       | you regulate towards. Same goes towards the other direction. Cold
       | first cools down the pipe before becoming fully cold..
        
       | Zanovis wrote:
       | Quick and dirty solution: find the optimal position for the
       | valve(s), mark where they are relative to their base, and open
       | the valves to that position each time
        
         | op00to wrote:
         | My cold water temperature fluctuates with the outdoor air
         | temperature, doesn't everyone's?
        
       | bluSCALE4 wrote:
       | I'm actually installing a thermostatic valve today to go with a
       | recirculating pump I have setup on an electric heat pump water
       | heater. I'm going to be installing it exactly like this guy with
       | an expansion tank. Does anyone see a problem with this layout?
       | Apparently, his doesn't work.
       | 
       | https://www.amazon.com/review/R3NQCKZCEQLLLC/ref=cm_cr_srp_d...
        
       | gorgoiler wrote:
       | As a friendly heads up to anyone exploring this space --
       | temperature control is a complex dynamic between many components,
       | chiefly the mixing valve, any local thermostatic dampers in the
       | valve (rarer, but definitely a feature of high end mixers), and
       | _the source of hot water itself_.
       | 
       | Mixer taps are not simply mixing hot water at temperature H and
       | cold water at temperature C. The temperature H which your hot
       | water source is capable of reaching is highly variable and
       | certainly not constant. Higher flow for example reduces
       | temperature as more cold water cools the heater. Heaters also cut
       | out and oscillate as they overload.
       | 
       | Throughout the year the C temperature may also fluctuate by
       | several degrees in a way that can trigger non linear effects in
       | the hot water generator. (This is all assuming you have a just-
       | in-time hot water source of course -- more common in Europe than,
       | say, NYC apartment blocks.)
       | 
       | Study the whole system and be prepared for unexpected non
       | linearity everywhere. Heat loss per foot of pipe is a real thing,
       | as is thermal damping of uninsulated tubing, to give two more
       | examples.
       | 
       | If you can model the system then next up, you might try your hand
       | at predicting the weather.
        
         | thrwawy74 wrote:
         | So we need like a capacitor for hot water at the shower head.
        
           | hnuser123456 wrote:
           | Or just active control? Set a desired output water temp, and
           | let a computer constantly fiddle with the valves slightly to
           | keep the output constant. Monitoring the current temp of the
           | input lines would help but not be necessary.
           | 
           | I mostly don't like that every few minutes, I have to turn
           | down the cold water a smidge, as fresher colder water from
           | the ground comes up through the pipe. My shower has two
           | valves for hot and cold separate, so I turn the hot water all
           | the way on, then add just enough cold water to achieve human
           | shower temps at full pressure.
        
             | oakwhiz wrote:
             | Interestingly, control valves employed in this way tend to
             | wear out very quickly or else they are slow and expensive
             | so that they can be made more durable. Anybody working on
             | this needs to hit that "good, fast and cheap" triple point.
             | 
             | This is why wax motors are commonly used as valve actuators
             | since the only calibrations are the wax mixture, the
             | mechanical force applicator, and the thermal resistance of
             | various components in contact with each other
        
             | diggernet wrote:
             | You don't need a computer, or even electricity.
             | Thermostatic shower valves are 100% mechanical, and work
             | beautifully. There are models available that will
             | automatically compensate for both temperature and pressure
             | changes, keeping the output temperature constant.
        
       | standardUser wrote:
       | I'm obsessed with showers and also wonder why we are so
       | spectacularly bad at making consistently good showerheads with
       | consistently good pressure and temperature control.
       | 
       | One issue the author overlooks is that we have minimal control
       | over the temperature of the cold water, and this temperature
       | fluctuates throughout the year (at least here in NY, not so much
       | where I lived in SF). As a result, the range of the dial I use
       | changes from summer to winter. There are hot parts of the dial I
       | use everyday in the winter that would simply burn me if I used
       | them in the summer.
       | 
       | Temperature can even change during the course of the shower! I
       | notice this mostly in the winter. I speculate this is due to the
       | cold water in my building pipes being used up and then replaced
       | by the truly cold water from underground. I once tried to shower
       | with that icy water when the hot water went out (just before a
       | big trip) and I managed to completely numb my lower body (I did
       | not have the fortitude to try and shower my upper body too).
        
       | joezydeco wrote:
       | These devices exist. You just don't want to pay for them.
       | 
       | https://www.kohler.com/en/products/showers/shop-shower-trims...
       | 
       | What you have in your shower is a cheaper anti-scald valve that
       | just prevents super huge spikes in water temperature when the
       | input pressure changes (i.e. your wife flushes the toilet).
       | 
       | Like PaulHoule says, you need monitoring of input and output
       | temps to do that. And that's technically possible, but it's
       | complex and expensive.
        
         | unethical_ban wrote:
         | I feel like a mechanical version _could_ be made which has a
         | separate gear ratio for the middle of the operating spectrum.
         | 
         | Alternatively, for the traditional "hot/cold knobs" function, I
         | don't see why a third pressure knob couldn't be added.
         | 
         | I could leave the hot and cold knobs turned exactly where I
         | want them to be, with some arbitrary number dial helping for
         | consistency, and I only have to turn the pressure knob to let
         | the water start running.
         | 
         | I shouldn't have to spend $1500 for that.
        
           | retrac wrote:
           | A cheap valve between the hot/cold valves and the bath faucet
           | or showerhead can provide that.
           | 
           | Unfortunately, single-handle mixer valves aren't usually
           | designed to have their output blocked under pessure like
           | that. So that's when it starts getting expensive and
           | specialized. But with traditional separate hot/cold valves,
           | it works fine.
        
           | convolvatron wrote:
           | its not really gears? I assume its some kind of bi-metal
           | strip. if so, you would just need to change the shape of a
           | cam (?)
        
           | c_o_n_v_e_x wrote:
           | I feel like this could become the next Swiss watch. Bring joy
           | back to showering. Meticulously hand crafted by artisans in
           | the Swiss Alps. Features include:
           | 
           | - Polished stainless steel case
           | 
           | - Intricately geared shower control valve with see through
           | cover
           | 
           | - High precision temperature set point control
           | 
           | - Compensates for input water pressure / flow to maintain
           | temperature
           | 
           | - Comes with unique ID and certificate of authenticity
           | 
           | Obviously it will require annual servicing to make sure
           | ensure continued operation. Your smugness will keep you warm
           | long after your hot water runs out.
        
         | stdbrouw wrote:
         | Huh? Regular thermostatic valves do not provide perfect
         | regulation but they do in fact provide a fairly stable output
         | temperature regardless of cold and hot water temperature, by
         | entirely mechanical means. I have a cheap IKEA shower control
         | and output temp is stable for the full duration of my shower
         | even though cold nor hot water supply is stable due to a shower
         | drain heat recovery unit.
         | 
         | The article is mainly about wanting the regulation to be
         | between 35-45C instead of 15-55C.
        
           | achenatx wrote:
           | you can change the top end by lowering the temperature of
           | your hot water heater. We have ours set at 120. Using a lower
           | hot water temperature is a way to give you a wider range of
           | useful temperatures.
           | 
           | In texas during the summer we often take showers with no hot
           | water (or very little hot water).
        
             | trynewideas wrote:
             | This isn't always feasible depending on the location, age,
             | and type of water heater, and how many things with
             | different temperature needs are connected to the same water
             | heater.
             | 
             | A tankless water heater with a feeder pump, dedicated to
             | bathroom use and with a bathroom-installed remote control,
             | makes this trivial. It's probably also more efficient,
             | easier to use, and (vs. thermostatic valves) about as easy
             | and maybe also cheaper to implement than any fussing with
             | valves.
             | 
             | A 30-year-old tank heater in a basement that needs a wrench
             | to adjust a temperature that won't meaningfully change in a
             | 2nd-floor bathroom for another half-hour, and also has to
             | serve a dishwasher and clothes washer that might also run
             | at higher temperatures at the same time, can't swing this
             | as easily, or at all.
        
             | Someone wrote:
             | > you can change the top end by lowering the temperature of
             | your hot water heater. We have ours set at 120
             | 
             | I'm not sure that's a good idea. 120F is in the danger zone
             | for Legionnaires' disease. https://en.wikipedia.org/wiki/Le
             | gionnaires%27_disease#Preven...:
             | 
             |  _"Keep water temperature either above or below the 20-50
             | degC (68-122 degF) range in which the Legionella bacterium
             | thrives."_
        
               | adamj9431 wrote:
               | Interesting. On the other hand, when bringing a newborn
               | home from the hospital, the take-home literature
               | instructs new parents to turn the water heater down to
               | 120 F to prevent risk of scalding.
        
               | stdbrouw wrote:
               | I wouldn't worry about it. Almost every modern boiler
               | will bump up the temperature to 60C / 140F once a week to
               | prevent Legionnaire's, may even be a mandatory feature
               | depending on where you live.
        
               | exmadscientist wrote:
               | The "right" way to do this is a thermostatic mixing valve
               | at the water heater output. This lets you keep the tank
               | at 150degF (or whatever) but the output gets mixed down
               | to 120degF (or whatever). It also gives you an
               | effectively-larger tank which can be very useful in
               | certain cases.
               | 
               | Of course, you might say, why not put the thermostatic
               | mixing valve at or in the shower, which also works pretty
               | well!
        
           | Kim_Bruning wrote:
           | Are cheap thermostatic shower mixer controls not so common
           | outside middle-of-europe?
           | 
           | This is the one with one grip that lets you set the
           | temperature, and the other sets the flow rate.
           | 
           | It'll (try to) hold the output temperature steady even if the
           | input temperature varies a bit.
        
             | nicd wrote:
             | In my experience (US), they seem to be uncommon in
             | residential properties. I've seen them in many hotels,
             | though.
        
       | klondike_klive wrote:
       | I always wondered if Britain turned out more than its fair share
       | of safecrackers because of our traditionally crappy shower
       | controls and how a sixteenth of a turn meant the difference of
       | maybe 30 degrees of heat.
        
       | AnthonBerg wrote:
       | I have a kind of powerful dirt bike. People put "throttle cams"
       | on them for this same reason. Usually you want small adjustments
       | within the lower range of power. When you want the majority of
       | power you usually want close to all of it.
       | 
       | Throttle cams are basically an off-center circle. At lower
       | throttle you're pulling a smaller circle and the throttle moves
       | less. Then when the throttle is opened up you're pulling a bigger
       | circle.
        
         | MR4D wrote:
         | Now I want one of those for my car!
        
           | AnthonBerg wrote:
           | Haha, probably we want a hinge on the joint between the gas
           | pedal and the curved pin thing it pushes down? And move the
           | pedal back or forward? Or yeah, I love to be super ignorant
           | of the classical Simple Machines and try to work out
           | mechanics like this.
           | 
           | I've actually had some success with guess-prototyping
           | mechanical contraptions in the physics-sandbox game Besiege:
           | https://www.spiderlinggames.com/
           | 
           | I can also emphatically recommend just getting a Husaberg
           | 550, 570, or 650 %D
        
             | Arrath wrote:
             | These days you muck with the pedal position to throttle
             | mapping, no need to change the mechanism itself.
        
           | fy20 wrote:
           | If you car has an Eco or Power or Sport mode this is probably
           | what it does. On my Toyota, Power mode makes the accelerator
           | more sensitive and Eco mode makes it less sensitive (which is
           | great for snow). Flooring it is the same, regardless of the
           | mode.
        
       | retrac wrote:
       | Ah yes, showers that have frigid, cold, and scalding settings,
       | and not much in the way of warm.
       | 
       | This is is usually because the hot supply is under relatively
       | less pressure, going through a tank and more pipes. So, nice and
       | warm means hot is almost fully open and cold almost fully closed,
       | to get an equal mix of both. Very little room to work with.
       | 
       | The right flow restrictor on the cold supply will make midway an
       | even mix, and so more of the dial is useful. Very much worth the
       | $10 the next time you have access to the plumbing.
        
         | xenadu02 wrote:
         | In a correctly plumbed system there should not be a significant
         | pressure differential on the hot and cold sides. When done
         | correctly (upsized feed from the utility) with balanced loops
         | or a manifold flushing the toilet shouldn't effect shower
         | pressure or temperature at all.
         | 
         | I can testify to that because in our house it works that way.
         | The only time a shower is affected is when filling the large
         | bathtub - which fills much faster than in most homes because it
         | has a very large feed but that's the tradeoff since there isn't
         | enough volume from the utility in that one case. Otherwise
         | people can flush toilets, use the kitchen sink, wash clothes,
         | etc and showers are not affected whatsoever.
         | 
         | Another factor is insulation - even many modern homes don't
         | insulate the hot water pipes so even with an instant hot water
         | heater that responds quickly you still have to pay the lost
         | heat cost of warming the pipes and everything the pipes touch
         | before the temperature fully stabilizes. This is a cost-saving
         | measure - there is no reason the pipes couldn't be insulated.
         | If you throw in a recirc pump then you can have instant hot
         | water at every tap with very low energy cost.
        
           | fuzzy2 wrote:
           | Even if the pressure does not change, the temperature
           | definitely does. Currently, cold water is basically icecubes
           | blasting out the shower head. Warm/hot water, on the other
           | hand, is sometimes affected by a heat exchanger (district
           | heating) malfunction.
        
       | TheChaplain wrote:
       | Reminds me of the time I went to England, ended up in a cheaper
       | hotel with a wash basin that had two taps on each side, hot and
       | cold.
       | 
       | Although it was a real pain, what really shocked me was the
       | carpet floor in the shower room...
        
       | Arrath wrote:
       | > + The author acknowledges the recent trend of "cold showers"
       | and considers them (a) a trend, (b) undignified, (c) a waste of
       | some life-sustaining solidary time.
       | 
       | Hear, hear!
        
         | standardUser wrote:
         | I always end my showers with _cool_ water because it works
         | wonders for preventing dryness and itchiness on my skin. I use
         | actually cold water to rinse my scalp.
         | 
         | This is all very different than a shower with _no_ hot water
         | mixed in whatsoever. Deepening on the climate and season, water
         | that cold can cause physical harm. In other words, I 'm betting
         | most of these "cold showerers" are actually use cool water, not
         | anything as dramatically cold as they might want us to infer.
        
         | wolfram74 wrote:
         | I actually find cold showers in the middle of the day quite
         | life improving during the summer months.
        
       | deathanatos wrote:
       | On a FIRST robot, we needed something similar. There's "full
       | reverse", "full forward" and "I need fine control", and the
       | original mapping of joystick to wheel motors was linear. It
       | didn't work well for "fine control". We ended up with motor =
       | joystick3 (or some other odd, greater than 1 power; it might have
       | been 5). Then you fix, via coefficients, the endpoints of the
       | equation such that the lowest joystick value hits the full-
       | reverse motor setting, and vice versa for forward. The exponent
       | dampens the curve near zero, so there's more "joystick space"
       | spent on the very slow speeds for the fine control, but the
       | operator can still ask for max speed if they want it.
       | 
       | (With joysticks, you also have to deadzone the middle, as
       | "operator has centered the joystick" will sometimes report
       | joystick values of 1 or -1, instead of 0. Or buy a better
       | joystick.)
       | 
       | I'm not 100% sure I'd apply this to a shower: max hot on my
       | shower is _hot_ , I don't usually ever want it. And I wouldn't
       | want to scald someone.
       | 
       | For a long while, our shower was not the typical tiny goldilocks
       | zone surrounded by ice and lava: ... it never really got above
       | "lukewarm", even at max. We had the shower valve replaced and it
       | works better now. (And, apparently, as I learned, there's a
       | mixing valve at the hot water heater: i.e., the hot to the shower
       | is not direct from the water heater, like I had imagined. We
       | raised the temp there, slightly.)
        
         | pc86 wrote:
         | When my wife and I met she lived in an apartment with an
         | amazing shower. The pressure was good but the temperature was
         | fantastic. I had never had an apartment shower with water that
         | got so hot. I barely even went half-way on the knob before I
         | was turning it down. I asked about it and her response was "oh
         | yeah I complained to my dad and he looked at the heater, there
         | was something on it that he broke off." Turns out there was
         | some piece of plastic or something put on by the landlord to
         | limit the top temperature of the water, so he took it off.
         | 
         | It didn't keep the hot water from running out but when you had
         | it, it was great.
        
         | waste_monk wrote:
         | >(And, apparently, as I learned, there's a mixing valve at the
         | hot water heater: i.e., the hot to the shower is not direct
         | from the water heater, like I had imagined. We raised the temp
         | there, slightly.)
         | 
         | When we changed from instant hot water to water tank + heat
         | pump, the guy said the tempering valve was a safety thing (IIRC
         | ours was set to 60 degrees Celsius by default, but could go up
         | or down about 10 degree either way). That is, if you
         | accidentally step in the shower with only hot water on you'll
         | still hurt yourself but the damage will be limited to "strong
         | profanity and aloe vera" instead of "you've won a stay in the
         | burn ward".
         | 
         | Although saying this, I did a quick bit of research and found
         | that 60 may still be too high [1]. I have an IR thermometer so
         | I think I'll measure the temperature of my shower (after any
         | loss from pipes etc.) and see if the tempering valve needs
         | adjusting down.
         | 
         | [1] mild nsfw - image of scalded foot
         | https://whywait.com.au/a-serious-hot-water-burn-occurs-in-on...
        
       | yehudalouis wrote:
       | Just add a gear affixed to the handle, and then a second gear
       | mated with that, and find the gearing ratio that allows the
       | granular/sensitive inputs you want.
        
       | russellbeattie wrote:
       | The amount of water wasted waiting for the water to warm up must
       | be astronomical. In my place it can take three or four minutes of
       | the water running to get warm - if not longer - and I don't think
       | that's atypical.
       | 
       | Multiply this by 7 days a week by everyone who showers in
       | California alone and it seems like an issue that should get some
       | serious attention.
        
       | achenatx wrote:
       | I have one of these grohe thermostatic valves. You can set the
       | temperature and then use a push button to turn the shower on. The
       | temperature is always set correctly as the on/off is separate
       | from the temperature control. A majority of the range of the dial
       | is usable. We still use cold water for cleaning the shower, or
       | when you want a cold shower. During the shower, I have it set to
       | hot, then slowly turn up the heat. This uses about half the
       | dial's range.
       | 
       | The big difference is the grohe costs $500 while a standard
       | builder grader valve might be $50.
       | 
       | https://www.build.com/product/summary/1391570?uid=3279009&jm...
       | 
       | <<How does a Grohe thermostatic valve work? The thermostatic
       | valve mixes the hot and cold water to your pre-selected
       | temperature and reacts instantly to any changes in the pressure
       | or temperature of the water supply by re-adjusting the mix of hot
       | and cold water.>>
        
         | brmgb wrote:
         | I have thermostatic valves here which costed me something like
         | 80EUR.
         | 
         | It's not as fancy as the Grohe. It looks like a classic two
         | knobs system except the right one controls temperature with
         | gradation in degrees while the left one controls flow.
         | 
         | Better temperature control doesn't have to cost an arm.
        
         | scottlamb wrote:
         | I have a Grohe thermostatic valve which came with the house.
         | It's somehow broken such that you can't get the water as hot as
         | advertised unless the dishwasher is running (?). And it's
         | installed behind tile, so we can't just get a plumber to come
         | in and replace it; we have to also line up someone to re-tile
         | the shower immediately afterward.
         | 
         | We also have a pair of Grohe sinks. We had to replace all four
         | expensive, proprietary faucet hoses because they'd ruptured.
         | And then a couple more. It turns out they're short enough that
         | it's hard to install them without kinking, and that eventually
         | causes them to rupture.
         | 
         | I'm not a Grohe fan.
         | 
         | (It also takes several minutes for the water to come to
         | temperature in that particular shower, though it's only about
         | 10 feet away from the water heater. I think the sink fixtures
         | are affected too which suggests it's not all the shower valve's
         | fault. It might be that we have pipes that are indirect and/or
         | way too high-capacity, such that the total volume of water to
         | drain between the water heater and the bathroom is excessive,
         | and this is particularly obvious when using a low-flow shower-
         | head.)
        
         | sintezcs wrote:
         | I also have grohe thermostatic valve and enjoy it a lot! Worth
         | every $ spent.
        
       | jjk166 wrote:
       | This is a result of the valve construction - you have a cold
       | water pipe and a hot water pipe coming in, and the knob/lever is
       | connected directly to a single valve that controls volumetrically
       | how much the flows mix. This arrangement is both cheap to
       | manufacture and easy to install and repair.
       | 
       | Adding proportional control isn't too hard. Certainly an easy
       | option would be actuating the valve electronically and just using
       | an encoder in the knob to control it digitally. There are a lot
       | of advantages to this, such as being able to automatically comp
       | for actual water temperatures and customizing settings for
       | personal preference, but it's understandable that people might
       | feel uneasy about a cheap electronic device in close proximity to
       | the water they are in. I'd point out that this hasn't stopped us
       | from putting things like lights in our showers which by necessity
       | draw much more power, but some may still be concerned. More
       | likely it is the lack of experience with electronics that valve
       | manufacturers and plumbers have that make them hesitant to
       | change.
       | 
       | For a mechanical solution, you could transmit the torque via a
       | gearbox instead of a direct shaft. Switch gears to get higher or
       | lower resolution control. You can even have a single set of gears
       | with variable diameter sections to have higher precision in a
       | fixed subsection of the range. Unfortunately this would not allow
       | for easy adjustment for an individual installation, nonetheless
       | different people using the same shower. The increase in
       | manufacturing cost and installation complexity would probably not
       | be huge, but in such a high competition commodity market it would
       | be noticeable.
       | 
       | But solving the real issue, a lack of fine control in the
       | important range, is actually much easier to solve. Just make the
       | handle on the knob longer/larger diameter. Especially if you just
       | want to modify an existing installation, attaching an 18 inch
       | handle onto the existing knob is something just about anyone
       | could do in a few minutes. For precise control, grip it on the
       | outside, for fast large changes, choke up on it. For the OEM, a
       | design with a long handle is pennies more expensive to produce at
       | scale, easily justified for even a very small competitive
       | advantage. Maybe some people really like the aesthetics of a
       | small handle, but I've never once heard someone complain a shower
       | handle was too big. I still think the electronic controller
       | option is better, as you can deal with other shower temperature
       | control problems like the long heat up times of the pipes and the
       | variable ideal water temperature at different points in the
       | shower, but the perfect can be the enemy of the good enough.
       | Frankly it's just weird that I can't seem to find a shower handle
       | longer than about 6 inches available for sale right now in a
       | quick google search.
        
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