[HN Gopher] The Cuboid: A DIY air purifier that's better than a ...
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       The Cuboid: A DIY air purifier that's better than a box-fan
        
       Author : ruph123
       Score  : 107 points
       Date   : 2023-06-07 21:08 UTC (1 hours ago)
        
 (HTM) web link (dynomight.net)
 (TXT) w3m dump (dynomight.net)
        
       | rainbowzootsuit wrote:
       | What this and the box fans seem to miss is that prop fans have
       | very little ability to generate static pressure. You will move
       | more volume over the static pressure loss of the filters if you
       | use a centrifugal type of fan. A little looking on Amazon shows
       | those at about 3x the price of the prop boosters for the same
       | rated cfm.
       | 
       | If you add even a little bit of duct to extend approximately 3
       | duct diameters on the outlet it will make the fan a lot more
       | efficient by allowing the airflow to stabilize and lower
       | buffeting noise at the outlet. There athere are some of the
       | centrifugal fans that include a noise suppressor for more money
       | that's basically a short duct that's double walled and perforated
       | on the inside.
        
         | londons_explore wrote:
         | Having tried both, prop fans seem to beat centrifugal fans for
         | the pressure drop across typical filters, and deliver more air
         | per watt through a filter.
         | 
         | I suspect the pleated nature of the filter means that the
         | static pressure drop isn't all that much. Haven't got a
         | manometer to measure it though.
        
       | mrbonner wrote:
       | Ok where did they buy 3 HEPa filters for $70?
        
       | mustyoshi wrote:
       | He casually mentioned using the same (dirty) filters for the box
       | fan run, how much did that skew the results?
        
         | Tyr42 wrote:
         | You don't replace the filters every hour do you? It's on e a
         | month or once a season for our furnace filters at least.
        
       | chrislan815 wrote:
       | bro that's insane
        
       | altairprime wrote:
       | There's a simpler construction of this, using tape and the fan or
       | filter cardboard packaging, here: https://cleanaircrew.org/box-
       | fan-filters/
        
       | csours wrote:
       | (2021)
       | 
       | I'm currently dreaming up a ceiling fan replacement that has a
       | much lower profile and also cleans the air with a standard
       | furnace filter.
        
         | nilstycho wrote:
         | Have you seen jefftk's ceiling air purifier?
         | 
         | Post: https://www.jefftk.com/p/ceiling-air-purifier
         | 
         | HN Discussion: https://news.ycombinator.com/item?id=31590773
        
           | csours wrote:
           | Haha, yes. I love it.
        
       | kristopolous wrote:
       | I'm speaking out of ignorance and not criticism, why not just go
       | with a commercial product at that price point?
       | 
       | I can imagine many theoretical reasons like sourcing and
       | availability but are there things beyond actual conjecture here
        
       | groos wrote:
       | The article didn't mention the static pressure of the fan.
       | Typically, for a "suck" type fan, you want higher static pressure
       | and there are fans which are designed expressly for this.
        
         | unit_circle wrote:
         | Noctua makes some nice, slightly ruggedized 12v high static
         | pressure fans.
        
         | plagiarist wrote:
         | What would I want to search for to find that? "High static
         | pressure fan?"
        
           | ethbr0 wrote:
           | https://www.mcmaster.com/products/high-pressure-blowers/
           | 
           | Or don't let the perfect be the enemy of the good -- buy 10x
           | box fans for cheaper, because they're manufactured and
           | shipped in the millions of units.
           | 
           | If it's not going to catch on fire, why are we worrying about
           | the longevity of something that costs $30?
        
             | ilyt wrote:
             | ...did you look at what you linked ? They are all 65-75dBA+
             | massive blowers...
        
       | Jeff_Brown wrote:
       | Why does it work better?
       | 
       | I see that in the test he compares four filters being used
       | completely in the cube setup to three being used incompletely on
       | a box fan. But that doesn't seem like it can be the entire
       | explanation -- particularly given the reduced airflow of the duct
       | fan.
        
       | odensc wrote:
       | Isn't $100 (the stated cost to make this) the same as a proper
       | air purifier like a Levoit Core 300?
        
         | Forbo wrote:
         | The Levoit filters are twice as expensive to replace.
        
           | odensc wrote:
           | What is that calculation based off of? The article lists the
           | 4 filters as $70 (which I'd assume you would replace all at
           | once).
           | 
           | The Levoit uses 1 filter "unit", and filters are $55 for a
           | 2-pack on Amazon ($27.5/ea), or half that if you trust the
           | third-party ones.
           | 
           | Levoit recommends to replace the filters every 6-8 months, so
           | you could get 12-16 months of filtration for $55. I can't
           | find any calculation in the article for how long the author
           | estimates their filters would last.
        
       | binarymax wrote:
       | The haphazard assembly of his box fan doesn't look ideal. If
       | you're going to do it that way at least get a 20x20 size furnace
       | filter and use some duct tape to seal it.
        
       | jacobsenscott wrote:
       | If you live in a place with forced air heat you can probably set
       | the furnace fan to be on all the time. Install a hepa filter and
       | you are good to go.
        
         | turtlebits wrote:
         | The only problem is that instead of re-circulating and
         | filtering conditioned air, a furnace fan is going to bring in
         | external unconditioned air (and is only filtered once).
        
       | ary wrote:
       | The design should also fix the worst parts of using a box fan:
       | 1. Make less noise.       2. Use less electricity.
       | 
       | Point #1 is not the worst part of a box fan for many people,
       | myself included. I have a lot of fond memories from growing up
       | where a box fan was running at night due to the outside heat and
       | lack of central AC. It made sleeping a much easier and more
       | pleasant experience.
        
         | ethbr0 wrote:
         | Spend $50 and prepare to have your mind blown.
         | 
         | https://www.amazon.com/Adaptive-Sound-Technologies-LectroFan...
        
           | xen2xen1 wrote:
           | I both need the noise and the air (I sleep warm), but I had
           | what had to be a 1950s version of this when I was a teenager
           | , which was just a small enclosed fan that had a top you
           | could regulate to change the sound. Still miss it sometimes.
        
             | salad-tycoon wrote:
             | Yep. Bought one at one of the donation stores for $2. Made
             | in USA, must be about double my age, and still works great.
             | Amazed that a little fan like that can just keep spinning
             | for that long.
             | 
             | Hooked it up to a wifi power switch. Old meets new.
        
       | ipsum2 wrote:
       | You can also make this with a box fan, construct a box with 4
       | filters of roughly the same size as the fan, the bottom of the
       | box can be cardboard. Did this back in 2019 and it works great,
       | though I ended up switching to a Coway a few years later because
       | of the noise.
        
       | londons_explore wrote:
       | Related question:
       | 
       | As filters age, they change colour. Mine start white and turn
       | dark grey when old.
       | 
       | However, I noticed that even the outlet side got darker. That
       | made me wonder if a 'blocked' filter was actually allowing more
       | small particulates through (for example perhaps because all the
       | surface area that a bit of PM2.5 could electrolytically stick to
       | has already been stuck to).
       | 
       | Does this sound plausible? Anyone got test results for small
       | particulates of different materials and how the filter performs
       | as it ages?
        
       | flaburgan wrote:
       | Can we fix one of these filter at the back of my PC? Would that
       | actually work?
        
         | dsr_ wrote:
         | In order to prevent dust buildup inside the PC? Yes.
         | 
         | In order to meaningfully clean the room's air? Not on one PC,
         | with any reasonable number of fans.
        
           | ilyt wrote:
           | Some big radiator + unreasonably sized fans PC+filter build
           | would be _interesting_ at the very least
        
       | tedunangst wrote:
       | > If you take the top pick from the Wirecutter and read user
       | reviews carefully, you'll see that roughly one person a week
       | reporting that their unit exploded.
       | 
       | I mean, if you read colander reviews on Amazon, you'll find
       | people who somehow lost a hand to it.
        
         | themerone wrote:
         | I love the reviews and comments where you really hope the
         | person left it on the wrong product page, such as the person
         | asking how big reppelent helps with babies teething.
        
       | astockwell wrote:
       | This is almost exactly the design used by BlueAir purifiers
       | https://www.blueair.com/us/blue-family.html
       | 
       | Can recommend.
        
       | breput wrote:
       | The Corsi-Rosenthal box[0] design using a standard box fan and
       | furnace filters has been tested and verified to be very effective
       | (and cheap):
       | 
       | [0] https://cleanaircrew.org/box-fan-filters/
        
         | skeaker wrote:
         | How does this stack up in terms of noise versus the one in the
         | OP?
        
           | [deleted]
        
           | breput wrote:
           | It's constructed using a regular 3 speed box fan, so it isn't
           | going to be significantly louder than that and possibly
           | quieter depending on how it is shrouded and insulated.
        
           | fellowniusmonk wrote:
           | I have a few box fans filters and one cuboid fan, it's not
           | actually the cuboid though, I used a circular hepa filter
           | with the inline duct booster fan.
           | 
           | I leave the fan duct fan running on low (right at the
           | midpoint of the speed dial so technically medium I guess)
           | 24/7 in my kitchen out of eye site because it's so quiet.
           | 
           | So, in my experience, much quieter, quiet enough that people
           | don't notice it running all the time. I have the dial in
           | reach though so I can crank it all the way if something burns
           | on the stove, clears the air out shockingly fast.
           | 
           | I got some sound proof panels and crappily bungee corded them
           | around the fan and it didn't have a noticeable effect. I
           | think if I put more effort into the sound baffles it would
           | reduce the sound, but the whole setup without baffles is
           | quiet enough I haven't bothered.
        
         | binarymax wrote:
         | Indeed, linked in that article is this which I built yesterday
         | and works very very well.
         | 
         | https://www.texairfilters.com/a-variation-on-the-box-fan-wit...
         | 
         | -EDIT- I should also mention that you don't need 5 filters for
         | this (MERV 13 is expensive), you can use 4 and a piece of
         | cardboard for the 6th side that is touching the ground.
        
         | duxup wrote:
         | I just built one in preparation for a home remodel. I want to
         | try to clean out any excess dust while we're living through a
         | remodel.
         | 
         | Or even all the excess dust kicked up from a digging out old
         | things we didn't know he still had...
        
         | DeRock wrote:
         | I see this all the time, why use multiple 1" thick filters to
         | build a box, when you could just use 1x 4" filter. They are
         | pleated, and the surface area should be equivalent. I
         | documented my setup here before:
         | https://news.ycombinator.com/item?id=28395232
        
           | postpawl wrote:
           | Can confirm this works great. I wish there were more options
           | for higher quality 20x20 box fans though. I've had Lasko fans
           | that got loud after a few months, and I assume that's a
           | bearing going bad.
        
       | bsilvereagle wrote:
       | Note that the OP uses ASHRAE's definition of CADR (nominally
       | airflow rate * removal efficiency) and not AHAM's more
       | complicated definition which accounts for contamination rate.
       | 
       | Some details about AHAM's CADR calculation are here:
       | https://frdmtoplay.com/nagivating-air-purification/
        
       | [deleted]
        
       | carabiner wrote:
       | BTW in Seattle we have learned to stock up on these fans, filters
       | in the winter, because they regularly sell out in stores when
       | it's smoke season.
        
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       (page generated 2023-06-07 23:00 UTC)