[HN Gopher] Farm in Kenya to produce fossil-free fertilizer on site
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       Farm in Kenya to produce fossil-free fertilizer on site
        
       Author : chmaynard
       Score  : 68 points
       Date   : 2023-10-11 13:26 UTC (2 hours ago)
        
 (HTM) web link (e360.yale.edu)
 (TXT) w3m dump (e360.yale.edu)
        
       | elil17 wrote:
       | The title should really say ammonia fertilizer.
       | 
       | Of course compost is also fertilizer, and farms have been
       | producing that on site for a long, long time.
       | 
       | That said, huge win!
        
       | User23 wrote:
       | In the USA we used to just spray sludge, but that's largely been
       | banned. A shame because it works really well and scales with
       | population.
        
         | stainablesteel wrote:
         | why was this banned?
        
           | icegreentea2 wrote:
           | You're spreading (often) human waste over a field. There are
           | a lot more pathogen risks this way.
        
       | interestica wrote:
       | The dream is still human waste diversion and treatment
       | (separation, treatment, reuse). There are a couple small-scale
       | projects looking at feasibility.
       | 
       | Right now the norm is to combine wastes, add it to drinking
       | water, and then spend a lot of money to get the water out of it
       | again.
        
         | jack_riminton wrote:
         | From a first principles perspective, would I be able to grow
         | enough food for me from the waste fertiliser from me? my
         | intuition is that there wouldn't be enough
        
       | lasermike026 wrote:
       | Book: The Alchemy of Air
        
       | stainablesteel wrote:
       | this sounds awesome, i hope it remains viable. would love to see
       | something like this scale
        
       | RcouF1uZ4gsC wrote:
       | This is actually exciting. Converting carbon free energy (such as
       | solar and wind) into chemical energy is I think one of the more
       | promising approaches. One of the big challenges of solar and wind
       | is matching instantaneous supply with instantaneous demand.
       | 
       | By converting it to chemical energy, you can basically take the
       | solar output that you get and use it. If you get more, you
       | produce more, if you get less, you produce less. It is adaptable
       | to the supply.
        
       | usrnm wrote:
       | Well, all farms in the world used to produce their own fertilizer
       | without using fossil fuels. It's called 'manure'. Just nitpicking
        
         | MichaelZuo wrote:
         | Yeah, it's definitely a pretty odd headline, considering many
         | millions of farmers use the good ol' fashioned method to this
         | day.
        
         | stainablesteel wrote:
         | just shit in a field bro
        
       | 7373737373 wrote:
       | How much agricultural land can 1 ton of ammonia fertilize?
        
         | cannonpalms wrote:
         | This will depend entirely on the requirements of the crop. You
         | won't get a generic answer per unit area.
        
           | hedora wrote:
           | It also depends on soil properties.
           | 
           | However, 100-200 lbs of fertilizer per acre is somewhat
           | reasonable, so it's probably on the order of 10-100 acres per
           | ton of nitrogen atoms.
           | 
           | Source (this is an article about measuring available
           | nitrogen, and their examples are in the 100-200 lbs per acre
           | range):
           | 
           | https://www.agry.purdue.edu/Ext/corn/news/timeless/AssessAva.
           | ..
        
         | Mistletoe wrote:
         | > A 200-bushel corn crop requires about 200 to 250 pounds
         | nitrogen per acre.
         | 
         | So that's about 240 lbs per acre of anhydrous ammonia.
         | 
         | https://www.rs.uky.edu/soil/calculators/mult_fert.php
        
         | delecti wrote:
         | The other comment is probably right, that this varies widely,
         | but getting a vague order of magnitude is still useful. From
         | some amateur googling, it seems that an acre requires on the
         | order of 100 lbs/year (50-300lbs, though the higher figures
         | seem to also include things other than just nitrogen/ammonia).
         | 
         | So 1 ton/day (assuming metric tonnage), would be in the range
         | of 8000 acres/year, though with obviously large error bars.
        
       | photochemsyn wrote:
       | This approach (eliminating fossil fuels from the nitrogen
       | fertilizer pipeline) will inevitably become the global norm. For
       | Africa in particular, it's the only plausible route to long-term
       | food stability as there simply isn't enough fossil fuel available
       | to allow Africa to industrialize (and if there was, we'd be
       | doubling the rate of CO2 increase in the atmosphere). Africa has
       | the opportunity to go directly from pre-industrial agrarian
       | economy to a renewable energy-powered industrial economy.
        
       | purpleblue wrote:
       | When I read articles like this, I can totally understand China
       | and India's argument as to why they won't or don't prioritize
       | fossil fuel consumption.
       | 
       | The West has spent centuries modernizing itself to the point
       | where there is a vast gap between the West and the rest of the
       | world. Now that the West has a huge advantage, they want to start
       | imposing moral arguments on the 3rd world nations as to why they
       | should abide by the West's new set of moral codes, which handcuff
       | the progress that 3rd world countries can make.
       | 
       | This feels like another example of where I bet it would be
       | cheaper to do it in other ways (besides using Russian ammonia)
       | but they decided to try the "green" way. It also feels a lot like
       | how Monsanto tricked Indian farmers into using their seeds which
       | required Roundup and then became indentured servants for the rest
       | of their lives because of the financial handcuffs put on them.
       | 
       | So I can completely sympathize why many poorer countries can see
       | all these environmental moral edicts as being ways to keep them
       | oppressed and tricked into not making progress independently from
       | the West.
        
         | elil17 wrote:
         | >It also feels a lot like how Monsanto tricked Indian farmers
         | into using their seeds which required Roundup and then became
         | indentured servants for the rest of their lives because of the
         | financial handcuffs put on them.
         | 
         | I think it's actually the exact opposite of this. The farm now
         | has a fertilizer factory that produces fertilizer for free.
         | They are no longer reliant on buying ammonia from big
         | companies.
        
         | newfriend wrote:
         | > The West has spent centuries modernizing itself to the point
         | where there is a vast gap between the West and the rest of the
         | world.
         | 
         | The West has spent centuries inventing and iterating on
         | technology which is now available to the rest of the world, and
         | has experienced how environmental hazards are created, which we
         | want to avoid repeating.
         | 
         | The West also handcuffs itself with environmental morality (see
         | infrastructure development in China vs the US). We have
         | experience with pollution and want to avoid countries and
         | continents of 1b+ people making the Earth uninhabitable.
        
         | hannob wrote:
         | You seem to confuse "physics" with "moral arguments". They are
         | profoundly different.
        
         | dotnet00 wrote:
         | All it takes to change that opinion is to spend a few winter
         | days out in the smog-choked capital of India. That had quickly
         | built an appreciation in me for even the current state of
         | pollution controls in the West, where the air getting that bad
         | is considered 'historic' (eg the Canadian wildfire smoke that
         | passed through NY back in June).
        
       | hannob wrote:
       | It may come as a surprise to people (it certainly was a surprise
       | to me), but actually there was a quite substantial renewable
       | ammonia industry in the past in some countries, e.g. in Iceland
       | and Norway. It eventually couldn't compete against cheap fossil
       | gas though...
       | 
       | See e.g.: https://www.mdpi.com/2673-4079/3/2/11
        
       | aragonite wrote:
       | I wonder how much more expensive this process is than the
       | conventional approach.
       | 
       | Apparently 'five times as expensive' according to Vaclav Smil
       | (who is very pessimistic about rapid decarbonization) in How the
       | World Works (2022):
       | 
       | > In terms of the second category, as I will detail in the next
       | chapter, synthesis of the ammonia needed to produce nitrogenous
       | fertilizers now depends heavily on natural gas as the source of
       | hydrogen. Hydrogen could be produced by the decomposition
       | (electrolysis) of water instead, but this route remains nearly
       | five times as expensive as when the element is derived from
       | abundant and inexpensive methane -- and we have yet to create a
       | mass-scale hydrogen industry.
        
         | wolfi1 wrote:
         | the absurdity is, there would be enough nitrogen in waste
         | water, but bacteria in the sewage plants release it into air
        
       | Y_Y wrote:
       | > The Kenya Nut Company, near Nairobi, will be the first farm in
       | the world to produce fertilizer, on site, that's free of fossil
       | fuels.
       | 
       | Hardly. They're just using a new ammonia synthesis.
       | 
       | https://en.wikipedia.org/wiki/History_of_fertilizer
        
         | pstuart wrote:
         | It's using solar energy as input, where's the fossil fuels?
         | 
         | This development is exciting and hopefully spreads everywhere.
         | Farmers being able to make their own fertilizer (at least on
         | the nitrogen side), is a huge win.
        
           | maxbond wrote:
           | Without commenting on the merits of this technique,
           | composting is as old as the hills and doesn't necessarily
           | involve fossil fuels.
        
             | pstuart wrote:
             | Composting has value too -- I'm a fan of permaculture. But
             | as noted elsewhere, this scales well and becomes one tool
             | of many.
        
             | hedora wrote:
             | Composting is to atmospheric nitrogen fixing (this type of
             | process) as recycling is to mining.
             | 
             | Before people could pull nitrogen out of the atmosphere,
             | wars were fought over guano deposits, etc.
             | 
             | At this point, the majority of nitrogen in human biomass
             | comes from the Haber-Bosch process.
             | 
             | (I'm not arguing against composting, to be clear!)
        
             | sparrowInHand wrote:
             | Its also doesent scale. Medieval farming for industrial
             | societies gave us the atrocities of WW2 including
             | Lebensraum.
        
               | pjc50 wrote:
               | WW2 could not have happened without Haber ammonia .. for
               | explosives.
        
               | laurencerowe wrote:
               | The Industrial Revolution couldn't have happened without
               | the Agricultural Revolution that preceded and accompanied
               | it, freeing up workers for industry.
               | 
               | In medieval times most of the population were farmers by
               | necessity. In the UK, output per acre tripled and the
               | proportion of the population in farming went from 60% to
               | 20% in 1840. And the UK was still almost entirely self
               | sufficient at this time, food imports only became
               | substantial in the late 1800s.
               | 
               | Similar changes happened across Europe, though timing
               | varied by country with the spread of industrialisation.
               | 
               | https://en.m.wikipedia.org/wiki/British_Agricultural_Revo
               | lut...
        
               | hedora wrote:
               | What?
               | 
               | The Germans pioneered modern fertilizer production in the
               | 1890s-1910s.
        
           | walleeee wrote:
           | Solar panels cannot currently be manufactured, distributed or
           | repaired at any serious scale without fossil fuels.
        
             | throwaway5752 wrote:
             | While that is true, it is misleading. If you can use a
             | fixed quantity of fossil fuels to generate many decades of
             | carbon free energy, the change to the overall lifecycle
             | carbon requirements are very different.
             | 
             | Just like in algorithms, making it an O(1) rather than O(n)
             | solution, even with a large constant factor, can make an
             | enormous difference over time.
        
               | walleeee wrote:
               | Your point is also true. I would contest the notion that
               | mine is misleading, given that the parent asks, "where
               | are the fossil fuels?"
        
             | hedora wrote:
             | True, but the solar panels displace way more fossil fuels
             | than were used to produce them, so their net consumption of
             | fossil fuels is negative.
        
             | MayeulC wrote:
             | This says more about the industry than about solar panels,
             | you could say this about any product. There isn't anything
             | inherently carbon-intensive about solar panel production.
             | 
             | And if you compare the distribution of these solar panels
             | with the distribution of the equivalent amount of nitrogen
             | produced, I bet the panels require a lot less carbon for
             | transportation. Not to mention not relying on a nitrogen
             | producer (Russia), and additional uses for the panels.
        
           | mym1990 wrote:
           | Farmers have been able to do this for a very long time, but
           | the process is very inefficient and messy when done at scale.
           | Certainly these are good strides forward though!
        
       | leblancfg wrote:
       | History tidbit: before the Haber process was discovered, most
       | commercial fertilizer was calcium cyanamide
       | (https://en.wikipedia.org/wiki/Calcium_cyanamide) as a downstream
       | product from calcium carbide - one of the first industrial
       | chemistry processes.
       | 
       | In the late 1800s - early 1900s this was done along many
       | riverside cities in Eastern US and Canada, because of cheap hydro
       | power generated by dams.
        
         | actionfromafar wrote:
         | How did they produce the nitrogen gas?
        
           | contravariant wrote:
           | Just open a window I suppose.
        
             | mlinhares wrote:
             | I LOLed hard at this.
        
           | blueflow wrote:
           | Second paragraph in the linked Wikipedia article.
        
             | soperj wrote:
             | Don't know why you're being downvoted when you have
             | provided the answer.
             | 
             | "In their search for a new process for producing cyanides
             | for cyanide leaching of gold, Frank and Caro discovered the
             | ability of alkaline earth carbides to absorb atmospheric
             | nitrogen at high temperatures."
        
       | ww520 wrote:
       | Kenya has an amazing run in economic growth over the years. The
       | key was their heavy investment in agriculture and related
       | technologies. With food security, the other aspects of the
       | economy simply flourish.
        
       | spenrose wrote:
       | A number of commenters are pointing out that natural fertilizers
       | exist. That is true. It is also true that artificial fertilizers
       | were invented because around 1900 humanity ran out of
       | biologically accessible ("fixed") nitrogen that it could convert
       | to crops. The key nitrogen atom in roughly half of the amino
       | acids in your body was part of a nitrogen-nitrogen pair floating
       | in the atmosphere until it was fixed in a factory. If all the
       | factories making fertilizers shut down tomorrow, there would be
       | mass famine.
        
         | photochemsyn wrote:
         | An additional issue is that a good fraction of 'organic
         | nitrogen fertilizer' comes in the form of fish meal. This isn't
         | a very environmentally friendly or sustainable approach,
         | however - e.g. at peak extraction, 2/3 of sardine fishery
         | production on the US west coast was being converted into crop
         | fertilizer (mid 20th century).
         | 
         | Note however that modern industrial agriculture uses fertilizer
         | fairly inefficiently, and a large fraction just runs off the
         | fields into waterways. Here is where the AI robots could make a
         | big difference, by crawling up and down farm fields and
         | selectively applying fertilizer to individual plants as needed
         | (while also removing weeds and treating pest infestations). Of
         | course, this doesn't make agrichemical producers all that happy
         | as it could greatly reduce demand.
        
           | searine wrote:
           | >Here is where the AI robots could make a big difference
           | 
           | Usually when someone says "AI will save the world because" it
           | is followed by a bunch of naive hyperbole.
           | 
           | However, you are 100% right. A few robust robots with an AI
           | to spot pests and poor nutrition could decimate input costs
           | for a farm and solve several environmental issues in one go.
        
         | Retric wrote:
         | It's not nearly so dire because the majority of farmland isn't
         | raising crops for direct human consumption. 40% of US corn is
         | turned into ethanol and the majority of the remainder is used
         | to feed livestock who burn calories by exiting.
         | 
         | In the event of a major disaster most of the existing livestock
         | would be slaughtered and a significant percentage of
         | biofuel/animal feed would be converted for human consumption.
         | It's less palatable than sweet corn, but vastly better than
         | starvation.
         | 
         | Longer term you get different crops and even a return to things
         | like crop rotation. Meanwhile people would be extremely
         | motivating to get alternatives working.
        
           | searine wrote:
           | >Longer term you get different crops and even a return to
           | things like crop rotation.
           | 
           | Farmers never stopped doing crop rotation.
        
           | dalbasal wrote:
           | Livestock feed is part of food's supply chain (and ou literal
           | food chain).
           | 
           | Yes, we can eat eat a lot of this feed... but that doesn't
           | mean that the world will neatly respond to a shortage of
           | quantity with a slight tweak to quality. A shortage is still
           | a shortage, with all the dynamics of any other shortage.
        
             | Delphiza wrote:
             | Yes, the world did not respond neatly to a shortage of
             | toilet paper. In the event of a shortage of animal-based
             | protein, I would expect the response would be worse than
             | the toilet paper wars.
        
         | seltzered_ wrote:
         | Yes but...
         | 
         | Some of the famines in the 1940s werent natural famines, they
         | were due to war and colonizing forces, see:
         | 
         | https://nitter.net/i/status/1210635179221348352 (linking to
         | Winston Churchill associates with Indian famine deaths:
         | https://amp.cnn.com/cnn/2019/03/29/asia/churchill-bengal-fam...
         | )
         | 
         | The other part of our predicament is that excess nitrogen
         | impacts water supplies (see http://e360.yale.edu/features/the-
         | nitrogen-problem-why-globa... ) and creates ocean dead zones (
         | see https://oceanservice.noaa.gov/facts/deadzone.html ,
         | https://oceantoday.noaa.gov/happenowdeadzone/ )
        
         | KaiserPro wrote:
         | yes, however now, we have soil turned to sand and really
         | aggressive nitrogen run off because it doesn't pay to manage
         | the soil properly.
         | 
         | In the Netherlands, they have so much shit, that its limiting
         | how much cattle they can produce (because of laws about
         | nitrogen runoff.)
         | 
         | Now the soil is fucked, it doesn't absorb water. That means
         | that not only does it dry out quicker, it means that it can't
         | generate rain as much, which means more drought, and higher
         | temperatures. Worse still, because it can't absorb as much
         | water, you get worse flooding.
         | 
         | Farming needs swales, ground cover, mixed planting and shite.
         | lots of shite.
        
         | cornholio wrote:
         | To add to this: livestock make up 62% of the world's mammal
         | biomass; humans account for 34%; and wild mammals are just 4%.
         | 
         | Humanity, and especially the meat eating subspecies, is just a
         | side effect of the Haber-Bosch reaction.
        
           | [deleted]
        
           | d4nt wrote:
           | "Subspecies" feels a bit othering. Humans have been eating
           | meat since Homo erectus (about 2M years).
        
             | riedel wrote:
             | No sustained increase in zooarchaeological evidence for
             | carnivory after the appearance of Homo erectus [1].
             | 
             | [1] https://www.pnas.org/doi/full/10.1073/pnas.2115540119
        
               | MadcapJake wrote:
               | I'd argue that the increase occurred earlier. Everything
               | we're learning about other human species is showing they
               | also had intelligence and were around before Erectus came
               | to be.
        
               | soperj wrote:
               | > The evolution of these traits is commonly linked to a
               | major dietary shift involving increased consumption of
               | animal tissues.
               | 
               | I've never heard of this linkage. I've always heard it
               | was on account of cooking the meat, rather than eating
               | more of it.
        
               | losteric wrote:
               | Yep, 2MM years of eating meat - it's definitely weird to
               | suggest meat eating humans are a new "subspecies" rather
               | than the historical norm.
        
             | Synaesthesia wrote:
             | Hundreds of millions of people in India and around the
             | world are just fine without meat, it's not like we have to
             | eat it. Could even be better for us not to.
        
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