[HN Gopher] Thomas Edison's Concrete Houses ___________________________________________________________________ Thomas Edison's Concrete Houses Author : adrian_mrd Score : 88 points Date : 2023-10-29 10:31 UTC (1 days ago) (HTM) web link (www.atlasobscura.com) (TXT) w3m dump (www.atlasobscura.com) | clashmoore wrote: | The concrete houses reminded me of the George Eastman (founder of | Eastman Kodak camera company) | [estate](https://en.wikipedia.org/wiki/George_Eastman_Museum) | which is now a museum in Rochester. | | Built in 1905 of reinforced concrete. | | Worth a visit. | xnx wrote: | Concrete is probably underutilized as a building material for | homes in the US. Though there are high carbon costs for cement | production, there are a lot of benefits to concrete: very strong | against wind, very fire resistant, impervious to most pests, | sound proofing, air-tight, good insulator when sandwiched with | foam. https://www.iconbuild.com/ isn't yet 3D printing concrete | homes at scale, but they have a small neighborhood of some really | good looking homes going up in Texas. | throw0101c wrote: | > there are a lot of benefits to | | One disadvantage: much harder to do changes / remodelling down | the road. | | Cinder block may be better for later flexibility than poured | concrete: | | * https://en.wikipedia.org/wiki/Concrete_block | samtho wrote: | Most of the time, rebar and concrete is placed and poured in | the vertical column created by laying the block effectively | turning into a vertical slab. It's so much easier to build a | wood-frame dummy wall on the inside to house utilities. | jschveibinz wrote: | Unfortunately, concrete production is a pollution problem. | | _Cement industry accounts for about 8% of CO2 emissions_ | | https://www.cbsnews.com/news/cement-industry-co2-emissions-c... | scythe wrote: | This number keeps growing because all of the other emissions | are finally going down. I memorized it as five percent a | decade ago. | | It's a point source of carbon, which is the best case for | capture. Some of the carbon could be made into plastic | (particularly polyoxymethylene would be easy) although you | might find that demand is saturated well before you have used | up all of the capture. | | Bigger problem is that due to the extreme temperatures | required (the essential crystal structure, called alite, can | only form above 1250 C) the facilities are large, expensive | to construct and difficult to modify. Because the reaction | produces a dust plume, they are often sited in less regulated | jurisdictions, which compounds the problem. But capturing the | carbon and capturing the dust likely require some common | components. | | This is arguably an opportunity for Latin America, which has | historically had low local cement production due to tighter | environmental regulations vs Asia. Its road and rail | infrastructure lags as a result. (The durability of PC is | also highly desirable in tropical environments!) But a proper | implementation of clean cement is not yet well understood, | and economic incentives for cleaner imports are merely | theoretical at this point. | little_goat_boy wrote: | Cement is so c02 intensive largely because the chemical | reaction which occurs release a large amount of c02. From | what I remember the energy use for the furnace is 10% | compared to 90% from the fundamental chemistry. | | This is what I remember from working for a start up that | was helping make low carbon cement, the numbers could be | wrong, but it's more complicated than just the energy to | reach the high temps. | bbarnett wrote: | We need to bioengineer vines or something, actually | bacteria would be best, to grow insanely fast. Then grow | them while the slab cures. | | Then after grind them up as mulch abd fertilizer. | | We can outfit the bacteria with a natural inhibitor. | Maybe a lack of lysine. | | Yeah. That'll work. | WorldMaker wrote: | Some researchers are experimenting with additives of | various sorts to use concrete for carbon sequestration: | https://news.mit.edu/2023/new-additives-concrete- | effective-c... | | The obvious economic quirk about capturing carbon in | concrete is that given time and pressure you can convince | carbon to harden. Concrete that continues to pull in | carbon in its process in theory has good chances to be | stronger and hardier. If it continues past the initial | set, you get "self-healing" concrete. | | You joke about plants, but yes plants have been doing | variations on that for epochs now, there is probably some | more lessons to apply from them if we want to build a | "diamond age" with all the excess carbon we've spewed as | a culture. | boringg wrote: | High carbon cost of cement for sure (until we find viable new | materials to bring that down which companies are actively | investing in). That said a concrete home, if properly built, | lowers the lifetime costs of CO2e as you have better heating | and the product life is exceptionally longer! | kjkjadksj wrote: | Too many contractors can't get concrete right. I see so many | new builds with cracks and spall damage. So many basement or | garage slabs with a few big cracks in them. Stick frame is more | fool proof for sure | MisterTea wrote: | The problem is too many contractors are crooks. | Animats wrote: | Most of the world lives in concrete buildings. | | There's a problem of where to put the infrastructure. If you | lay pipes inside concrete, they're really hard to maintain. So, | often plumbing, electrical, and HVAC just punch through the | walls to outside equipment, plumbing, and conduit. Look at | small low-cost housing in Asia. Mini-split air conditioners and | pipes all over the exterior. | bloomingeek wrote: | <So, often plumbing, electrical, and HVAC just punch through | the walls to outside equipment, plumbing, and conduit.> | | That's true for commercial bldgs, but almost all home | dwellings in America with slab foundations have the plumbing | and some hvac lines inside the slab. Repairing water and | sewer lines in these homes is very expensive. | xp84 wrote: | If I understand correctly from my neighbors' experiences, | they just cut up your walls and put new pipes in there and | in the attic when the time comes that you inevitably | develop a slab leak. it seems like this is probably a case | where it has plenty of advantages for the first owner/1st | 30 years (pipes neatly out of sight on the first floor) and | when it eventually fails, it will be someone else's problem | besides the original builder or even original owner in most | cases. Maybe this has changed in recent years though with | the switch from copper to PEX, idk if they can just put | that in the slab. | teruakohatu wrote: | In New Zealand PVC pipes are used in concrete slabs for | sewage, which in theory should last something like 75+ | years. Water, I think, is still put in the dry wall | cavity. | kulahan wrote: | Doesn't that just imply that a concrete home would have | this problem everywhere, instead of just in the foundation? | marcinzm wrote: | You could do what they do in larger US buildings. Non load | bearing walls are not made of concrete so vertical pipes go | into those walls and are encased in drywall. Bathrooms and so | on have their horizontal pipes below the ceiling of the space | underneath, covered by drywall, so just need to punch a | single hole in the concrete floor per pipe. | einpoklum wrote: | > If you lay pipes inside concrete, they're really hard to | maintain. | | I'd like to introduce you to a magical invention... it's | called "ducts" :-) | | You can have them behind walls, above ceilings, between | rooms, between housing units etc. Of course, if the building | was not build with maintenance in mind, or neglected to | consider future potential needs (e.g. HVAC not catered to in | buildings from the early 20th century) - then you have to run | things on the outside; but even in those cases, new external | ducts can often be constructed, using concrete or other | materials (e.g. metal frames and whatever you like as cover, | e.g. cement-board, sheet metal etc.) | Animats wrote: | Yes, you can, but people don't like it. There's classic | Wiremold, but put that in a house and the value drops. | There is an exposed plumbing as an aesthetic thing, but | it's not popular.[1] | | [1] https://www.graana.com/blog/concealed-vs-exposed- | plumbing-di... | tomcam wrote: | Didn't know that was a thing. I love it. | tomcam wrote: | Sure, if you were smart enough to have... all your ducts in | a row. Ahem | aylmao wrote: | In Latin America hollow brick is often used for walls. I'm | not in the construction business, but I'm guessing it has to | do with cost, insulation, and the ease of breaking in a | crevice to lay conduit lines. | | If you want to install a line and there isn't a pre-existing | conduit in the wall, you do have to chisel one in. It's | definitely more effort than with a "hollow" wooden wall, but | it's not terribly bad. | | > Look at small low-cost housing in Asia. Mini-split air | conditioners and pipes all over the exterior. | | I'd attribute this to the "low-cost", not necessarily the | "brick/concrete". I'd imagine in the USA houses would be pre- | fitted with more conduit, and homeowners could afford the | installation of more as needed. | bluGill wrote: | Wood is also very strong against wind if engineered correct. | Both need something else to air seal as air will go through. | Yes it is fire resistant, but unless your insulation and other | building material is also fire resistant you gain nothing | important: either way a fire will gut the house and need | expensive work to repair. Wood is also a good insulator when | paired with insulation. | | Concrete is a useful material to build with. However it isn't | the miracle that many advocates claim. | somethoughts wrote: | Here's a detailed walk through of the Lennar development from | last month by a pretty detailed home builder/contractor: | | Revisiting Lennar & ICON's 3D Printed Neighborhood 6 Months | Later with Matt Risinger | | https://www.youtube.com/watch?v=fPTps7e9SqY | | Here's one of the homes at the level of a lay person's level of | knowledge: | | Inside a 3D Printed House That's Actually (kind of) Affordable | | https://www.youtube.com/watch?v=qG7KMjV8zMk | xnx wrote: | That Matt Risinger video is exactly the one I watched that | educated me that this process has gotten beyond the prototype | stage. Great videos, but I usually watch on 2x speed because | the information density is kind of low otherwise. | DWakefield wrote: | Does anyone know where there are pictures of the interiors of | these homes? I'm very curious about the concrete bath fixtures, | but can't seem to find anything online that definitively shows | the inside of an Edison concrete home. It's also interesting to | see this in light of all the news recently about 3D printed | concrete and how there are many of the same challenges now that | Edison must have had to deal with then. Plumbing, electrical, | insulation, and so forth all have to be incorporated into the | design or tacked on afterward. | graphe wrote: | Check out some urban exploration videos | https://youtu.be/-knB658OpC0 | throw0101c wrote: | Insulating concrete form (ICF) is popular in some quarters: | | * https://en.wikipedia.org/wiki/Insulating_concrete_form | | Instead of setting up formwork [0] with rebar, pouring and curing | concrete, and then spending time (=money) tearing things down, | the formwork is an insulating foam that is left in place. One | consideration is that you then have to put some paneling in front | of it (on either/both interior and exterior faces). | | Depending on the aesthetic you wish to have, you can have smooth | concrete exposed or have textures, e.g., board-formed: | | * https://www.youtube.com/watch?v=W1JLy8ZSH2Q | | * https://www.youtube.com/watch?v=688MeG_RKRM | | [0] https://en.wikipedia.org/wiki/Formwork | tastyfreeze wrote: | I built a 100'x60' 2 story building using these blocks with | just me at age 20 and a 16 year old kid. Spent the days | building lego brick wall and laying and tying rebar. Cement day | was mostly a rest day watching the pump truck fill the section | of wall. This is a fantastic construction method in many | climates. The biggest downside of raw concrete structures is | the lack of insulation. | tomcam wrote: | Amazing! How did you learn this at age 20? Now I feel like a | pathetic underachiever | tastyfreeze wrote: | On this job. Pretty much read the instructions and off to | the races. The GC that hired me stuck around for a week or | so to make sure everything was going smooth then he was off | keeping the supplies flowing and would just check in every | few days. The ease of building with ICF is a huge draw. It | takes zero experience with concrete or building forms. | tomcam wrote: | Learning something new every day. Thanks much for this. | graphe wrote: | Ironic because the technology is called insulated concrete | forms. Newer ones are supposed to have an ok r value unless | the older ones were much different. | https://buildersontario.com/icf-r-value | tastyfreeze wrote: | Yes, I was saying that ICF fixes the problem of concrete | not being insulated. Without insulation a concrete building | feels like a cave. | briffle wrote: | there is a blogger that built a 'momplex' for her mother and | mother in law in Alaska out of ICF forms, and she has some | great blog posts on how they built it, the steps and work | involved, as well as many plans and designs for the furniture, | cabinets, etc, she built for inside the duplex. Her site is | execellent for people interested in learning about woodworking, | but the momplex series is facinating | | * https://www.ana-white.com/woodworking- | projects/maincategory/... | karaterobot wrote: | Ha, I've used a couple of her plans to build simple | furniture. I didn't know about this backstory. Neat! | xnx wrote: | I was surprised to see a concrete pour below freezing | temperatures. I'll have to read more about that. | hedgehog wrote: | The curing process is exothermic so it's possible the | insulated forms keep enough of that heat in to make the | process work even in the cold. | MisterTea wrote: | I once had to patch some broken pavement for insurance | during mid December when it was 38 F out. After some | research and speaking to a friend I covered the wet | concrete with a trash bag and placed an old cargo blanket | on top for insulation secured with a sheet of plywood | weighted down with rocks. Cured just fine and ins agent | was happy. | munificent wrote: | The Orlando Public Library is a little too brutalist for my | taste, but is an interesting example of board-formed concrete: | | https://en.wikipedia.org/wiki/Orange_County_Library_System#/... | IshKebab wrote: | Yeah a big downside of concrete construction seems to be that | a significant proportion of builders/architects just say | "fuck it, we'll leave the bare concrete exposed" and you end | up with monstrosities like that. | archsurface wrote: | They're not saying "fuck it", it's a deliberate aesthetic. | himinlomax wrote: | Not all bare concrete construction is a brutalist | nightmare, look up Tadao Ando's work. | IshKebab wrote: | This is pretty much the first thing that came up when I | searched for him: | | https://lh3.googleusercontent.com/p/AF1QipPq8IzhBMH8PJBuK | cVS... | tomcam wrote: | ngl I think it looks pretty good. Way more visual interest | than I expected | wwweston wrote: | There's also some inversions of ICF where the insulating foam | is on the inside and the concrete blocks are layers on the | outside. OmniBlock is the manufacturer that I can remember but | there may be others. | | Not sure what the tradeoffs are but I'd assume two big pros are | (1) concrete's easier to attach things to and (2) concrete can | be directly finished both on the exterior and interior. | | I'm not sure how people run electrical and other utility | through these. And I'd expect that half the inspection / code | in the US has no idea how to handle either ICF or related, but | I'd love to be wrong. | glimshe wrote: | You can still custom-build a concrete house today and put regular | siding so it looks just like any other house. You can't tell it's | concrete from the outside, but the house is a lot tougher - | especially against hurricanes. | samtho wrote: | Prior to tech, I primary worked in construction during and right | out of high school. | | Cast-in-place concrete dwellings have never caught on despite it | making a tremendous amount of economic sense. While it has a | foothold in the market for specific applications (basements, | retaining walls, commercial buildings, etc), a concrete house | form in-a-box poses some logistical challenges and human ones. | | First, the vision here was to be able to drop a form and creates | a single pour/unibody structure (like injection molded plastic). | That is very difficult to do and most concrete work is done in | multiple stages for this reason. The main challenge is the | creation a form that is sufficiently supported on the inside to | create the "void" of the living space. You're having, instead, to | pour a slab, wait a sufficiently long time for it to cure enough | to support weight, and do the walls and ceiling next. | | The other logistical issue is internal reinforcement, which is | what rebar is for. Concrete, as a building material, can really | only resist compressive loads, which makes unaided concrete | highly unsuitable for applications where there is a void | underneath (in our home, for example, under a window frame, under | a ceiling, or in infrastructure, as an overpass) However, by | using iron-reinforced concrete, we can turn shear forces into | compressive and by using pretensioned concrete (stretching of | reinforcement cables prior to concrete pour), we turn tension | into compression as those stretched steel wires want to return | back to their original shape, it's like an internal lasso keeping | it together. | | The last logistical challenge is installation of all utilities, | which means in/under slab and wall piping (water supply lines, in | floor heating, DWV, etc), electrical with conduit setup going to | masonry boxes, outlets, switches, light fixtures. | | The point here is, setting up for a concrete pour is not as | simple as erecting forms. When the concrete pour is cured into a | structure, it's now a very inflexible material to work with and | any wall penetration needs to be checked against blueprints, new | electrical need to be run on the surface, leak repairs need to be | done with very specialized equipment and a tunnel created under | the dwelling, etc. | | The other main problem is that people don't want complete | concrete homes. Without in-slab heating, it is a cold, hard, | unforgiving material that allows for zero flexibility and repairs | are a nightmare. Just like software, homes should be built with | maintenance in mind because that's the normal state in which it | is worked on. Plus, it feels like a prison. At least it won't | burn down? | | I have a lot of gripes with slab-on-grade construction[0] for | this reason, and every dwelling I've built has had at least a | crawl space, often a basement where everything is serviceable. | The basement is usually CMU (concrete masonry units, aka cinder | block), precast concrete (slabs trucked in), or, rarely, ICF | (insulated concrete forms, basically in-place formwork with | concrete in the middle of two pieces of foam insulation like an | ice cream sandwich[1]). | | I think there are some things we can learn from commercial | buildings where you can have concrete skeletons[2][3] but large | cut-outs where you can build walls. Inside the concrete pillars | are PVC channels that let you thread wiring and plumbing, and | other things through without having to do a concrete penetration. | To built the house part, you effective put up wood frame walls in | the voids or an aluminum-framed window installation (like a | storefront assembly). | | Side note: If you have ever wondered why you see basements in | colder climates (and conversely more slab-on-grade in warmer | ones) is because the bottom of your construction need to be | situated under the frost line to prevent shifting caused by the | ground freezing. So if you have to dig 4ft down anyway to reach | that point, maybe just dig out a 5ft hole and install a basement | instead, then your can have your home's first/ground floor about | 3-5 feet elevated. Slabs made to handle the shifting of ground | due to freezing, liquefaction, or unstable building surfaces are | called "rafts" and are not used very often compared to other | methods. | | [0]: https://anchorfoundationrepair.net/blog/slab-foundation- | how-... | | [1]: | https://images.finehomebuilding.com/app/uploads/2017/10/3011... | | [2]: https://en.m.wikipedia.org/wiki/Concrete_frame | | [3]: https://www.understandconstruction.com/concrete-frame- | struct... | mrspuratic wrote: | Many thousands of these (perhaps 17k) were built in Dublin, | Ireland from mid 1930s-40s. Poured/shuttered concrete and | rebar, concrete floor at ground level, internal walls are block | work. | | I live in one -- recently had insulated externally (100mm EWI) | which has drastically improved its thermal properties. About | 50% of the floor area downstairs is the original bitumen | sealed, uninsulated concrete. No ducts, you want extra wires or | pipes you make a hole in 250mm concrete :D | | https://digital.ucd.ie/view/ucdlib:47011 | https://digital.ucd.ie/index.php?q=crumlin+area+6 | https://www.irishtimes.com/culture/heritage/remembering-herb... | | Just to add: there were many identically dimensioned houses | built in parallel, of brown or yellow brick. These were at | junctions, roundabouts and along major roads, but the majority | are concrete. I've seen it humorously referred to as "Simms | City". | throwawaaarrgh wrote: | Timber-framed or post-and-beam are a great alternative to | concrete skeleton, but sadly very few residential areas are | zoned for it. Much cheaper and faster than platform framing, | works for both commercial and residential. | zdragnar wrote: | Post and beam was significantly more expensive than stick | frame, as of the last time I looked into building a house. | munificent wrote: | _> If you have ever wondered why you see basements in colder | climates (and conversely more slab-on-grade in warmer ones) is | because the bottom of your construction need to be situated | under the frost line to prevent shifting caused by the ground | freezing._ | | The other reason I've heard is that many warmer climates in the | US are also very wet. Along the Gulf Coast, you basically can't | have a basement unless you want there to be an unanticipated | swimming pool in it because the water table is only a few feet | below the surface. | bluGill wrote: | There are some very cold areas where nobody builds a basement | for this reason, they dig in footings or drive pilings to get | below the frost line. where water table is not an issue | though the cost to dig out a full basement isn't much more | than just the footing and you get some semi-usable space. | stonemetal12 wrote: | I have heard that too, I am not sure how true it is. You | pretty much won't find a basement in Texas anywhere, even | though the water table is hundreds to a thousand feet deep | most places. In Harris county (where Houston is) 1 out of 11 | measurement wells is cutting it close (17 feet) the rest are | over 90 feet deep. | | https://waterdatafortexas.org/groundwater | btbuildem wrote: | Many countries of the former Soviet Bloc built entire | neighbourhoods from prefab concrete slabs -- I'm sure you're | familiar with the awfully drab aesthetic these brought. | | The construction of these was relatively straightforward | though, and (especially important in apartment buildings), the | solid concrete walls have great soundproofing qualities. | | With a bit more expense, these buildings could've been made to | look more attractive, and have more variety in terms of floor | plans. I've been following some of the building automation | trends, and the pre-fab components approach seems to best | balance the many concerns. | aylmao wrote: | As you mentioned, I'd attribute this to the cost and not the | material. In Latin America having "exposed concrete" walls or | ceilings is it's a whole trend right now. The look of course | involves nicer, well-worked cement, and tends to be paired | with either dark woods and metals painted matte black, or | light woods and linen whites. | | Some examples: | | [1]: https://www.planosdearquitectura.com/diseno- | departamento-dup... | | [2]: https://www.lahaus.mx/ed/tulum/nativa-tulum | | [3]: | https://www.legacysir.com/sales/detail/10-l-647-c9gshd/av- | de... | | [4]: https://www.icasas.mx/venta/departamentos/ph-estilo- | industri... | | [5]: | https://www.portalinmobiliario.com/MLC-1421396709-moderno- | de... | carabiner wrote: | Anyone reminded of Tesla's gigacasting? Pop out an entire car | frame as a single part from molten steel, versus 400 separate | parts:https://www.reuters.com/technology/gigacasting-20-tesla- | rein.... Wonder if we could do this with houses now. | intrasight wrote: | Perhaps cast from AL a set of standard panels which can then be | bolted together and have shotcrete and insulation be sprayed | against them. The AL would remain on the exterior. All kinds of | cool designs possible. They could do all that in a factory and | ship out modules. | bick_nyers wrote: | If it can't fit down a highway or requires a crane to install | you're not going to save much money when compared to labor is | my understanding. | rmason wrote: | A non-profit just created a 3D printed concrete home in Detroit. | It cost over $230,000 although they expect in volume the cost | would drop. | | https://www.detroitnews.com/story/business/2022/10/18/detroi... | | You can buy a pretty nice house in a nice neighborhood in Detroit | for under $150,000 and a decent one for $75,000. Both far larger | than 1,000 square feet and featuring two car garages as well. So | the only market I can see for these homes is government | subsidized projects. | TrainedMonkey wrote: | First cars vs horses would be an apt comparison here. | Automation had been slowly displacing human labor... the | question is when, not if. | fragmede wrote: | I can buy a shed from Home Depot for <$1,000 which is $229k | less than that concrete home in Detroit if all we want to | compare is price. So the question is how good are those $150k | and $50k houses? If they're anything like the rest of American | housing stock, they have utter shit for sound insulation, | andmoft aren't much better for heat/cold insulation. Not that | concrete is any good for thermal insulation, but sound | insulation is a very underrate but very critical aspect for | anything resembling dense housing. | rsynnott wrote: | > You can buy a pretty nice house in a nice neighborhood in | Detroit for under $150,000 and a decent one for $75,000. | | That's probably under cost of construction, though, right? | Maybe this is just way cheaper in the US than here, somehow, | but current all-in cost of construction in Ireland for a one- | off house is on the order of 2500eur/sqm, so about 250k eur for | a house this size. | jccooper wrote: | Notable that the Edison houses aren't form-cast like we do today, | which is just structural and rather rough; the concrete was meant | to be the finished wall both interior and exterior, including the | roof and all interior and exterior ornament. The forms were | nickel-plated cast iron. | | https://www.scientificamerican.com/article/edisons-system-of... | rasz wrote: | so hot in summer, cold in winter, best of both worlds :) | elzbardico wrote: | Even outside the US, concrete houses are not very common outside | specific architectural styles like brutalism. What is very common | are reinforced-concrete structural elements, but the walls | themselves are made of bricks and mortar, or even concrete | blocks, but rarely cast concrete. | clnq wrote: | The purchasing power equivalent of $1,200 in 1990 is about | $40,000 today. | adolph wrote: | Edison's Patents Regarding Concrete Houses: | | Process of constructing concrete buildings: | https://patents.google.com/patent/US1219272A/en | | Apparatus for the production of concrete structures: | https://patents.google.com/patent/US1326854A/en | | The first was cited by John Zachary Delorean in a patent titled | "Building construction." [0] _DeLorean managed the development of | a number of vehicles throughout his career, including the Pontiac | GTO muscle car, the Pontiac Firebird, Pontiac Grand Prix, | Chevrolet Cosworth Vega, and the DMC DeLorean sports car, which | was featured in the 1985 film Back to the Future. He was the | youngest division chief in General Motors history, then left to | start the DeLorean Motor Company (DMC) in 1973._ [1] | | 0. https://patents.google.com/patent/US3778953A/en | | 1. https://en.wikipedia.org/wiki/John_DeLorean | graphe wrote: | Menlo park was also made of Edison concrete. | https://www.menloparkmuseum.org it looks like it's in great | condition, so is a certain road on the east coast. Forgot the | Edison concrete contracts, but the old stadium was also made of | Edison concrete. I always wondered about it's makeup, it's an | excellent concrete. ___________________________________________________________________ (page generated 2023-10-30 23:00 UTC)